UltraTile™ Playground Surfacing is
designed for playgrounds of all types. It is installed over a poured asphalt,
concrete or crushed stone substrate. The product line features an extensive
range of standard tile designs and accessory pieces.
COMPOSITION & MATERIALS
UltraTile™ is a
factory-molded surface composed of high-quality, 100% post-consumer SBR
(Styrene Butadiene Rubber) tire rubber and EPDM colored granules bound together
by a wear and weather resistant polyurethane and a 3 mm top wear layer with
tapered, conical support legs.
The
type of playground equipment determines the required tile thickness. Depending
on ASTM F1292 requirements for critical fall height 6’ or 8’ (1.8 or 2.4 m),
select tile thickness from optional thicknesses 2 1/2" or 4 1/4"
(63.5 or 108 mm), respectively.
Accessories include:
Reducer
ADA Access Ramp
L/R Side Reducer for ADA Access
Outside 45 Corner Reducer
Inside 45 Corner Reducer
Outside 90 Corner Reducer
Inside 90 Corner Reducer
Quad Blok Connector
TILE THICKNESSES & WEIGHTS
• 2 1/2" or
4 1/4" (63.5 or 108 mm
• Safari colors:
24 or 30 lb (11 or 13.5 kg)
• Carnival
colors: 26 or 36 lb (12 or 16 kg)
COLORS
Carnival Colors:
• Blueberry Pie
• Caramel Corn
• Cherry Blast
• Grape Ape
• Orange Aide
• Rock Candy
• Sour Apple
Safari Colors:
• Butterflies
• Cheetah Gold
• Fire Flies
• Midnight
• Rain Drops
• Red Rover
• River Rapids
• Zappy Zebra
Accessories
Colors:
(Accessories
are not manufactured with an UltraTile top wear layer. The EPDM colored
granules are homogeneously mixed throughout to produce coordinated designs for
all UltraTile colors.)
• PG60A
• PG61A
• PG62A
• PG63A
• PG64A
• PG65A
• PG66A
LIMITATIONS
The following chemicals may cause
damage to the playground surface and should be avoided: disinfectants,
concentrated chlorine bleach, gasoline, diesel fuel, hydraulic and lubricating
oils, acids and organic solvents.
In water play areas, pool surrounds and
similar applications; dissolved minerals and other chemicals (hydrochlorides)
may cause surface discoloration over time. This condition, should it occur, is
not considered to be a product failure.
Due to the elastic characteristics
of rubber, some variation in tile dimensions may be expected. This amount is
approximately +/ to 2 mm in thickness and -2 to 5 mm in length and in width.
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing &
Materials (ASTM)
1. ASTM D412 Standard Test Methods for Vulcanized
Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D624 Standard Test Method for Tear Strength
of Conventional Vulcanized Rubber and Thermoplastic Elastomers.
3. ASTM D2047 Standard Test Method for Static Coefficient
of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM D2859 Standard Test Method for Flammability
of Finished Textile Floor Covering Materials.
5. ASTM E303 Standard Test Method for Measuring
Surface Frictional Properties Using the British Pendulum Tester.
6. ASTM F1292 Standard Specification for Impact
Attenuation of Surface Systems Under and Around Playground Equipment.
7. ASTM F1951 Standard Specification for
Determination of Accessibility of Surface Systems Under and Around Playground
Equipment.
8. ASTM D3389 Abrasion Testing.
9. ASTM D297 Standard Test Methods for Rubber
Products-Chemical Analysis-Density.
10. DIN 1835 Part 6-Permeability to Water.
11. U.
S. Environmental Protection Agency Method 3052:1996.
APPROVALS
Contact manufacturer for information
on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
This system makes extensive use of
recycled tire rubber and other rubber products as a major component.
PHYSICAL/CHEMICAL PROPERTIES
1. Shock Attenuation (ASTM F1292) - 2-1/2” meets 6’
critical fall height, 4-1/4” meets 8’ critical fall height.
a. Gmax - Less than 200.
b. Head Injury Criteria - Less than 1000.
2. Flammability (ASTM D2859) - Pass.
3. Tensile Strength (ASTM D412) - 180 lbs/in2 min.
4. Water Permeability Rate: 0.034 cm/sec.
5. Accessibility: Comply with requirements of ASTM
F1951-08 - Pass.
6. Lead Content: (US EPA Method 3052: 1996) - Pass.
7. Void Volume: 42% min 2-1/2”. 50% min 4-14”.
8. Coefficient of Thermal Expansion: .0011 in/ft/º
F.
9. Wear Surface Density: 70 lbs/cu ft min.
10. Abrasion Testing (ASTM D3389): Less than 0.010”
lost or less than 1 g lost.
11.
Elongation At Break (ASTM D412): 70% min.
FIRE PERFORMANCE
Flammability (ASTM D2859) - Pass.
Class A flammability tile per ASTM E108 and ASTM E648 available by special
order
5. Installation
PREPARATORY WORK
Store materials protected from
exposure to harmful environmental conditions and at a minimum temperature of 20
degrees F (-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees
C). Install surfacing system when minimum ambient temperature is 40 degrees F
(1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
METHODS
Do not proceed with playground surfacing
installation until all applicable site work, including substrate preparation,
fencing, playground equipment installation and other relevant work, has been
completed.
Verify that substrate conditions are
suitable for installation of the playground surfacing system and do not proceed
with installation until unsuitable conditions are corrected.
Apply adhesive on tight asphalt or
concrete at a rate of approximately 65 ft2/gal (1.6 m2/L) square feet per
gallon. Adhesive consumption will increase as asphalt porosity increases. Apply
adhesive to the base using a notched trowel. Apply adhesive to tile sides using
a putty knife, roller or adhesive tube.
Adhesive should be applied to
approximately 60 perimeter inches (1.5 m) of the total 120 perimeter inches (3
m) of the tile, when bonding side-to-side, to allow for rainwater drainage.
Maintain a straight line at the tile
joints. Because of the elastic nature of rubber, a perfect fit from tile to
tile is not possible. To keep lines straight, adjust tiles using a rubber
mallet and place like-size tiles together as they are laid.
PRECAUTIONS
The concrete or asphalt substrate
must be level or uniformly sloped since variations will be telegraphed through
to the tile surface. Avoid installation when large temperature swings during
the time between adhesive application and final curing (12 - 36 hours,
depending on temperature and humidity) are expected, as gapping between tiles
may result.
Protect the installed playground
surface from damage resulting from subsequent construction activity on the
site.
BUILDING CODES
Current data on product compliance
may be obtained from the manufacturer’s technical support specialists.
6. Availability & Cost
AVAILABILITY
Contact Surface America, Inc., for
information on availability.
COST
Cost information may be obtained
from Surface America, Inc.
7. Warranty
The standard warranty period is 10
years from date of product shipment. Contact Surface America, Inc., for more
information on warranty terms.
8. Maintenance
Hose off entire playground surface
to remove food, drink, sand, dirt and loose debris. A pressure washer may be
used, but do not exceed 1500 psi (10,335 kPa) pressure or place nozzle closer
than 12” (305 mm) to surface. While surface is still damp, apply a mild
household or commercial cleaner to a small area using a sprayer. Scrub using a
medium bristle brush. Repeat as necessary on heavily stained areas. Once entire
surface has been cleaned, rinse using a garden hose with spray nozzle
attachment. Complete maintenance recommendations are available from Surface
America, Inc.
9. Technical Services
A staff of factory trained service
personnel offers design assistance and technical support. For technical
assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is
available from Surface America, Inc., upon request.
A. Section Includes: Rubber tile playground surfacing system.
Specifier Note: Revise paragraph below to suit
project requirements. If a reader of this section could reasonably expect to
find a product or component specified in this section, but it is actually
specified elsewhere, then the related section number(s) should be listed in the
paragraph below. In the absence of related sections, delete paragraph below.
Specifier Note: Site materials and methods, drainage,
playground equipment, fencing, substrate preparation and similar work are
provided by others and are described in other sections. Consult manufacturer
for specific substrate preparation requirements. Edit, retain or delete
paragraph below to suit project requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and
Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm
Drainage, Fencing, Playground Equipment and Structures.
Specifier Note: Article below may be omitted when
specifying manufacturer’s proprietary products and recommended installation.
Retain References Article when specifying products and installation by an
industry reference standard. If retained, list standard(s) referenced in this
section. Indicate issuing authority name, acronym, standard designation and
title. Establish policy for indicating edition date of standard referenced.
Conditions of the Contract or Division 1 References Section may establish the
edition date of standards. This article does not require compliance with
standard. It is a listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic
Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D624 Standard Test Method for Tear Strength of Conventional
Vulcanized Rubber and Thermoplastic Elastomers.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of
Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM D2859 Standard Test Method for Flammability of Finished Textile
Floor Covering Materials.
5. ASTM E303 Standard Test Method for Measuring Surface Frictional
Properties Using the British Pendulum Tester.
6. ASTM F1292 Standard Specification for Impact Attenuation of Surface
Systems Under and Around Playground Equipment.
7. ASTM F1951 Standard Specification for Determination of Accessibility
of Surface Systems Under and Around Playground Equipment.
8. ASTM D3389 Abrasion Testing.
9. ASTM D297 Standard Test Methods for Rubber Products-Chemical
Analysis-Density.
10. DIN 1835 Part 6-Permeability to Water.
11. U. S. Environmental Protection Agency Method 3052:1996.
Specifier Note: Article below should be restricted to statements
describing design or performance requirements and functional (not dimensional)
tolerances of a complete system. Limit descriptions to composite and
operational properties required to link components of a system together and to
interface with other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a single layer rubber tile
playground surfacing system which has been designed, manufactured and installed
to meet the following criteria:
1. Shock Attenuation (ASTM F1292) - 2-1/2” meets 6’ critical fall
height, 4-1/4” meets 8’ critical fall height.
a. Gmax - Less than 200.
b. Head Injury Criteria - Less than 1000.
2. Flammability (ASTM D2859) - Pass.
3. Tensile Strength (ASTM D412) - 180 lbs/in2 min.
4. Water Permeability Rate: 0.034 cm/sec.
5. Accessibility: Comply with requirements of ASTM F1951-08 - Pass.
6. Lead Content: (US EPA Method 3052: 1996) - Pass.
7. Void Volume: 42% min 2-1/2”. 50% min 4-14”.
8. Coefficient of Thermal Expansion: .0011 in/ft/º F.
9. Wear Surface Density: 70 lbs/cu ft min.
10. Abrasion Testing (ASTM D3389): Less than 0.010” lost or less than 1
g lost.
11. Elongation At Break (ASTM D412): 70% min.
Specifier Note: Article below includes submittal of
relevant data to be furnished by Contractor before, during or after
construction. Coordinate this article with Architect’s and Contractor’s duties
and responsibilities in Conditions of the Contract and Division 1 Submittal
Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of
the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation
instructions.
C. Verification Samples: Submit manufacturer’s standard verification
samples of 9" x 9" (229 x 229 mm) minimum.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the playground surfacing installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note: Article below should include
statements of prerequisites, standards, limitations and criteria that establish
an overall level of quality for products and workmanship for this section.
Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer having experience with projects
of similar scope and complexity.
Specifier Note: Article below should include
specific protection and environmental conditions required during storage.
Coordinate article below with Division 1 Product Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened,
undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to
harmful environmental conditions and at a minimum temperature of 20 degrees F
(-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees C).
Specifier Note: In article below, state physical or
environmental limitations or criteria for installation such as weather,
temperature, humidity, ventilation or illumination required for proper
installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install surfacing system when minimum
ambient temperature is 40 degrees F (1 degree C) and maximum ambient
temperature is 90 degrees F (32 degrees C). Do not install in steady or heavy
rain.
Specifier Note: Coordinate article below with
Conditions of the Contract and with Division 1 Closeout Submittals (Warranty)
Section. Use this article to require special or extended warranty or bond
covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project
warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance,
manufacturer’s standard warranty document executed by authorized company
official. Manufacturer’s warranty is in addition to, and not a limitation of,
other rights Owner may have under contract documents.
C. Proper drainage is critical to the longevity of the UltraTile
surfacing system. Inadequate drainage will cause premature breakdown of the
system in affected areas; and void the warranty.
Specifier Note: Coordinate subparagraph below with
manufacturer’s warranty requirements.
1. Warranty Period: 10 years from date of product shipment.
PART 2 PRODUCTS
Specifier Note: Retain article below for
proprietary method specification. Add product attributes, performance
characteristics, material standards and descriptions as applicable. Use of such
phrases as "or equal" or "or approved equal" or similar
phrases may cause ambiguity in specifications. Such phrases require
verification (procedural, legal and regulatory) and assignment of
responsibility for determining "or equal" products.
2.01 RUBBER TILE PLAYGROUND SURFACING SYSTEM
Specifier Note: Retain or delete paragraph below
per project requirements and specifier’s practice.
B. Proprietary Products/Systems. Rubber tile playground surfacing
system, including the following:
1. UltraTile:
a. Material: UltraTile is a factory-molded surface composed of
high-quality, 100% post-consumer SBR (Styrene Butadiene Rubber) tire rubber and
EPDM colored granules bound together by a wear and weather resistant
polyurethane and a 3 mm top wear layer with tapered, conical support legs. Specifier
Note: The type of playground equipment determines the required tile
thickness. Depending on ASTM F1292 requirements for critical fall height 6’ or
8’ (1.8 or 2.4 m), select tile thickness from optional thicknesses 2 1/2"
or 4 1/4" (63.5 or 108 mm), respectively. Specify project requirements
below and coordinate with working drawings.
b. Thickness and Weight: [2 1/2" or 4 1/4" (63.5 or 108 mm)
[Safari colors: 24 or 30 lb (11 or 13.5 kg); Carnival colors: 26 or 36 lb (12
or 16 kg).].
3. Accessories Colors (Accessories are not manufactured with an
UltraTile top wear layer. The EPDM colored granules are homogeneously mixed
throughout to produce coordinated designs for all UltraTile colors.): [PG60A]
[PG61A] [PG62A] [PG63A] [PG64A] [PG65A] [PG66A]
Specifier Note: Edit Article below to suit project
requirements. If substitutions are permitted, edit text below. Add text to
refer to Division 1 Project Requirements (Product Substitutions Procedures)
Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify subordinate or secondary
items that aid and assist primary products specified above or are necessary for
preparation or installation of those items.
2.03 ACCESSORIES
A. Provide accessory items as follows:
1. Surface America PlayGrip Adhesive.
2. UltraTile Reducer: 48” x 8” x 2 ½” or 48” x 12” x 4 ¼”.
3. UltraTile ADA Access Ramp: 24” x 24” x 2 ½”.
4. UltraTile L/R Side Reducer for ADA Access: 24” x 8” x 2 ½”.
5. UltraTile Outside 45 Corner Reducer: 16” x 8” x 2 ½”.
6. UltraTile Inside 45 Corner Reducer: 12” x 8” x 2 ½”.
7. UltraTile Outside 90 Corner Reducer: 12” x 8” x 2 ½”.
8. UltraTile Quad Blok Connector: 8” x 8” x 17 mm.
9. 4 ¼” Accessories are customized in the field.
PART 3 EXECUTION
Specifier Note: Revise article below to suit
project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the playground
surfacing manufacturer.
Specifier Note: Specify actions to physically
determine that conditions are acceptable to receive primary products of the
section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are
suitable for installation of the playground surfacing system.
B. Do not proceed with installation until unsuitable conditions are
corrected.
C. Proper drainage is critical to the longevity of the UltraTile
surfacing system. Inadequate drainage will cause premature breakdown of the
poured system in affected areas; and void the warranty.
Specifier Note: Specify actions required to
physically prepare the surface, area or site or to incorporate the primary
products of the section.
3.03 PREPARATION
A. Surface Preparation: Ensure that the concrete or asphalt substrate is
level or uniformly sloped since surface variations will be telegraphed through
to the rubber tile surface.
Specifier Note: Coordinate article below with
manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Site Layout
1. Sweep area clear of all dust and loose debris.
2. Determine a starting point for the first course of tile to best suit
the site area. For irregular site configurations, the best starting point is
often in the center. This will ensure a symmetrical finish for tiles that
require trimming along the perimeter. Other installations are best started in
the corner or along the edge that represents the length or width dimension of
the site.
3. Mark two points on the base surface at an equal distance from the
edge of the installation. These points should be located near the opposite ends
of the site in the lengthwise direction.
4. Snap a chalk line through the established points. When installing
UltraTile over geotextile fabric, string lines must be used in place of chalk
lines.
5. Measure the length of the site along the chalk line. Mark a point at
half the distance of the site.
6. Using the 3-4-5 right triangle method, snap a chalk line to form a 90
degree angle to the previously established lengthwise chalk line. These
perpendicular reference lines will serve as a guide for laying the first course
of tile.
B. General Information
UltraTile can be installed using a variety of installation methods. The
most common and secure method is full adhesion of tiles and accessories
side-to-side and directly to the substrates using Surface America PlayGrip, an
easy-to-use one-part polyurethane adhesive.
C. Fully Adhered Installation
1. Follow the site layout instructions to prepare the site area for
installation. The tiles, accessories and substrates must be dry before, during
and 24 hours after the application of adhesive.
NOTE: Coverage rates for the PlayGrip adhesive are approximately 60
sq/ft on concrete, and 50 sq/ft on asphalt.PlayGrip is available in 2-gallon
and 4-gallon pails.
2. Using a 1/8” square-notched trowel, apply the adhesive slightly wider
than the tile being placed.
3. Place tile into fresh adhesive bed following pre-established lines.
If applicable, place ramps into fresh adhsive in a similar manner.
4. Allow 24 hours for adhesive to cure before opening area for use.
D. Quad Blok Installation
NOTE: Installation of UltraTile by means of the Quad Blok system works
only with 2 ½” tiles.
1. Follow the site layout instructions to prepare the site area for
installation.
2. Once chalk lines are established, place the first tile at the
intersection of two chalk lines, aligning adjacent edges of the tile with chalk
lines.
3. Apply a continuous 3/8” diameter bead of PlayGrip adhesive along the
center axes of all Quad Blok connectors. Working adhesive time is dependent
upon environmental conditions.
4. Fit the first tile with four prepared Quad Blok connectors by lifting
each tile corner slightly, sliding the connectors under each corner and
angaging the four corner legs of each tile with the respective apertures in the
Quad Blok. Continue to sequentially lay the tile and to set the Quad Blok
connectors along one chalk line until the first course of tile is complete.
NOTE: In the field, cut the Quad Blok connectors in half to properly
secure tile around the perimeter edge of surface area.
5. Complete the other three quadrants of the site area in a similar
fashion.
6. Depending on manpower availability, one or more quadrants can be
worked on simultaneously using the above method.
7. Allow 24 hours for adhesive to cure before opening area for use.
E. Cutting Tiles & Accessories
1. Avoid leaving a cut edge of a tile exposed to eyesight. To ensure a
finished appearance, any tile that has its factory molded edge removed or cut
for any reason should be positioned against a transition ramp, masonry or
timber edging unless the edge is to be placed against a wall or other vertical
member. Use either a silicone sealant or a permanently elastic urethane
sealant/adhesive for filling gaps, if any, between cut edges and walls.
2. The most accurate cuts are made using a heavy-duty utility knife and
a straight edge. A saber saw utilizing a 7-10 TPI wood cutting blade also does
an acceptable job, especially for free-form cuts. A saw with a 3-3.5 amp rated
motor having a 1” stroke with variable orbital setting will produce the best
result.
3. When working beneath the play structure, it will be necessary to
occasionally notch out portions of tiles so that the tiles will properly fit
around the posts supporting the play equipment.
4. Cut tile so that the cutout is approximately ¼” larger in all
dimensions than the support it will surround. The extra distance is to prevent
binding of the tile around the support. Voids between the equipment supports
and tile cuts should be filled in with silicone sealant or a permanently
elastic urethane sealant/adhesive.
5. Tile cuts are normally laid out by referencing dimensions from the
edges of tiles already in position. These dimensions are then transferred to
and laid out on the tile to be cut.
6. A lead-in cutting line is extended from the tile edge to the portion
to be cut. The lead-in cutting line chosen usually represents the shortest
distance from the cutout area to an edge of the tile or the one that is least
noticeable.
7. Reducers installed at the corners should be miter cut to allow
reducers to fit together correctly, or use factory molded corner pieces
available in 2 ½” thickness.
Specifier Note: Specify provisions for protecting
work after installation but prior to acceptance by the owner. Coordinate
article below with Division 1 Execution Requirements Section.
3.05 PROTECTION
A. Protect the installed playground surface from damage resulting from
subsequent construction activity on the site.
Specifier Note:
Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in
this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. In the absence of
related sections, delete paragraph below.
Specifier Note:
Site materials and methods, drainage, fencing, substrate preparation and similar work is provided by others and is described in other sections. Consult
manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project requirements and specifier
practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage,
Fencing.
Specifier Note:
Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when
specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing
authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the
Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a
listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials.
5. ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester.
6. ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment.
Specifier Note:
Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a
complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with
other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a synthetic grass (with or without rubber infill) surfacing system that has been designed, manufactured and
installed to meet the following criteria:
5. Accessibility: Comply with requirements of ASTM F1951.
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this
article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9” x 9” (229 mm x 229 mm) minimum.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the surfacing installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note:
Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products
and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer approved and trained by the manufacturer of the surfacing system, having experience with other projects of the
scope and scale of the work described in this section.
B. Certifications: Certification by manufacturer that installer is an approved applicator of the surfacing system.
Specifier Note:
Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product
Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F (4
degrees C) and a maximum temperature of 90 degrees F (32 degrees C).
Specifier Note:
In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or
illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature
is 90 degrees F (32 degrees C). Do not install in steady or heavy rain.
Specifier Note:
Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require
special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official.
Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
Specifier Note:
Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 5 years from date of completion of work.
PART 2 - PRODUCTS
Specifier Note:
Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as
applicable. Use of such phrases as “or equal” or “or approved equal” or similar phrases may cause ambiguity in specifications. Such phrases require
verification (procedural, legal and regulatory) and assignment of responsibility for determining “or equal” products.
2.01 TURFTOP SURFACING SYSTEM
Specifier Note:
Retain or delete paragraph below per project requirements and specifier’s practice.
B. Proprietary Products/Systems. TurfTop surfacing system, including the following:
1. Primer:
a. Material: Polyurethane.
2. TurfTop:
a. Formulation Components: Blend of strand and granular material or blend of strand.
The synthetic turf material and (optional) resilient infill shall be in accordance with the following:
The fiber shall be low friction fiber, measuring not less than 1-1/4” high. The low friction fiber shall be specifically designed to virtually
eliminate abrasion.
The tufted fiber weight shall not be less than 70 ounces per square yard. The fiber shall be tufted on a 3/8” tufting machine at a rate of 3 stitches
per inch minimum. The low friction non-abrasive fiber shall be treated with a UV inhibitor.
The primary backing shall consist of a one part, two or three component polyester/polypropylene backing with a minimum weight of 7 ounces per square
yard. The secondary backing shall consist of an application of polyurethane (minimum of 20 ounces per square yard); heat activated to permanently lock
fiber tufts in place. Products using latex based secondary backings will not be acceptable. The synthetic grass system shall be perforated with 3/16”
holes every four (4”) inches in both directions to provide for maximum drainage. Complete synthetic grass system (including base pad) shall drain in
excess of 15” per hour. Non-perforated systems shall not be acceptable alternates for purposes of this specification.
The carpet shall be delivered in 12’ or 15’ wide rolls by lengths best suited for the project.
The fiber shall be field green in color to simulate natural grass as closely as possible and treated with UV inhibitor, guaranteed a minimum of five
years.
If infill is included in system, it shall consist of a non-compacting mixture of ambiently recycled SBR or EPDM crumb rubber, black in color, 1-4 mm in
size. The rubber shall be applied at approximately 3 pounds per square foot.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify proportions and procedures for site mixing materials. Mixing is the preparation of materials for use and is considered to be
part of the manufacturing process.
PART 3 - EXECUTION
Specifier Note:
Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the surfacing manufacturer.
Specifier Note:
Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the surfacing system.
B. Do not proceed with installation until unsuitable conditions are corrected.
Specifier Note: Specify actions required to physically prepare the surface, area, or site or to incorporate the primary products of the section.
3.03 PREPARATION
A. Surface Preparation:
1. If asphalt or concrete base, using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers, curbs or
slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5 m2/L).
2. If crushed stone base, must be contained by wood or concrete border, which the material will abut. Using a brush or short nap roller, apply primer
to the substrate perimeter and any adjacent vertical barriers, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5
m2/L).
Specifier Note:
You can install TurfTop over compacted soil, but system is subject to settling and undulations common in unstable soil conditions.
3. If compacted soil base, excavate soil to proper depth. Lay porous geotextile fabric over soil. Stake fabric around perimeter. Edge detail options
include folding and burying synthetic grass; wood or concrete curbs; a variety of landscaping edging materials. Using a brush or short nap roller,
apply primer to the substrate perimeter and any adjacent vertical barriers, curbs or slabs that will contact the surfacing system at the rate of 300
ft2/gal (7.5 m2/L).
Specifier Note:
Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with surfacing installation until all applicable site work, including substrate preparation, fencing, and other relevant work, has
been completed.
B. TurfTop installation:
1. Rough cut synthetic grass rolls for installation.
2. Using 15” wide cordura seam tape and 1-part urethane adhesive, seam synthetic grass rolls to form monolithic surface. Adhere synthetic grass to base
around perimeter.
3. If infill is included in system, using manual or machine-operated spreading equipment, distribute rubber infill throughout synthetic grass
installation to within 1/4” to 1/2” of fiber tip. (3 pounds per square foot).
3.05 PROTECTION
A. Protect the installed surface from damage resulting from subsequent construction activity on the site.
TurfTop™ Surfacing is designed for play and high-traffic areas.
COMPOSITION & MATERIALS
TurfTop™ surfacing consists of synthetic grass with or without rubber infill.
Typical design edge details include:
• Fold synthetic grass over base sides and back fill soil
• Abut wood, concrete curb or landscaping edge pieces
TOP SURFACE THICKNESS
Nominal 2” high fibers with or without rubber infill
TOP SURFACE COLORS
Green synthetic grass, black rubber infill (optional)
LIMITATIONS
The following chemicals may cause damage to the surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel fuel,
hydraulic and lubricating oils, acids and organic solvents.
4. Technical Data
APPLICABLE STANDARDS
ASTM International
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic
Rubbers and Thermoplastic Elastomers Tension
• ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish- Coated Floor Surfaces as Measured by the James Machine
• ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials
• ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester
• ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment
ENVIRONMENTAL CONSIDERATIONS
If infill is included, this system makes extensive use of recycled tire rubber as a major component.
PHYSICAL/CHEMICAL PROPERTIES
• Tensile strength (ASTM D412) - 60 psi (413 kPa)
• Tear resistance (ASTM D624) - 140%
• Water permeability - 0.4 gal/yd2/second
• Dry static coefficient of friction (ASTM D2047) - 1.0
• Wet static coefficient of friction (ASTM D2047) - 0.9
• Additional product information are available upon request
FIRE PERFORMANCE
Flammability (ASTM D2859) - Pass
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum
temperature of
90 degrees F (32 degrees C).
Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
METHODS
Do not proceed with surfacing installation until all applicable site work, including substrate preparation, fencing, and other relevant work has been
completed.
Verify that substrate conditions are suitable for installation of the surfacing system and do not proceed with installation until unsuitable conditions
are corrected.
Surface Preparation
If asphalt or concrete base, using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers, curbs or
slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5 m2/L).
If crushed stone base, must be contained by wood or concrete border, which the material will abut. Using a brush or short nap roller, apply primer to
the substrate perimeter and any adjacent vertical barriers, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5
m2/L).
Specifier Note:
You can install TurfTop over compacted soil, but system is subject to settling and undulations common in unstable soil conditions.
If compacted soil base, excavate soil to proper depth. Lay porous geotextile fabric over soil. Stake fabric around perimeter. Edge detail options
include folding and burying synthetic grass; wood or concrete curbs; a variety of landscaping edging materials. Using a brush or short nap roller,
apply primer to the substrate perimeter and any adjacent vertical barriers, curbs or slabs that will contact the surfacing system at the rate of 300
ft2/gal (7.5 m2/L).
Installation
Do not proceed with surfacing installation until all applicable site work, including substrate preparation, fencing, and other relevant work, has been
completed.
TurfTop installation:
• Rough cut synthetic grass rolls for installation.
• Using 15” wide cordura seam tape and 1-part urethane adhesive, seam synthetic grass rolls to form monolithic surface. Adhere synthetic grass to
base around perimeter.
• If infill is included in system, using manual or machine-operated spreading equipment, distribute rubber infill throughout synthetic grass
installation to within 1/4” to 1/2” of fiber tip. (3 pounds per square foot).
PRECAUTIONS
Protect the installed surface from damage resulting from subsequent construction activity on the site.
BUILDING CODES
Current data on product compliance may be obtained from the manufacturer’s technical support specialists.
6. Availability & Cost
AVAILABILITY
TurfTop™ Surfacing System is available through Surface America, Inc. Contact Surface America, Inc., for more information.
COST
Budget installed cost information may be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is 5 years from date of completion of work. Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
Periodically (once per month on most installations), sweep the entire surface, particularly the high-traffic areas, to groom the surface.
If infill is included in system, periodically (once per two to three months), evaluate the infill level and replenish as necessary, particularly the
high-traffic areas.
9. Technical Services
Surface America, Inc., works closely with the contractor to ensure the site is prepared and the installation is on schedule. For technical assistance,
contact Surface America, Inc.
10. Filing System
Additional product information is available from the manufacturer upon request.
EverTop™ for The Miracle League Fields 10-Part Specification
1. Product Name
EverTop™ Recreational and High Traffic Surfacing System for The Miracle League Fields
2. Manufacturer
Surface America, Inc. PO Box 157 Williamsville, NY 14231 (800) 999-0555 (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
3. Product Description
BASIC USE
EverTop™ Recreational and High Traffic Surfacing is suited for The Miracle League Fields general play areas.
A wide range of standard and custom colors is available. Special designs, including inlaid graphics, logos and patterns, are features of this flexible surfacing system.
COMPOSITION & MATERIALS
EverTop Recreational and High Traffic Surfacing is a single layer system consisting of recycled post-industrial EPDM (Ethylene Propylene Diene Monomer) rubber and polyurethane. Latex free (verification provided upon request).
Miracle League National Recommendations: baseline, coaches’ boxes, pitcher’s mound, catcher area – 100% Terra Cotta; outfield, infield grass area, dugout – 60% Bright Green/40% Hunter Green.
Variations in color are acceptable. Black is commonly added to the color mix to disguise dirt and help reduce cost.
LIMITATIONS
The following chemicals may cause damage to the surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel fuel, hydraulic and lubricating oils, acids and organic solvents.
A yellowish shading of the surface will be noticeable when using standard aromatic polyurethane binder to encapsulate some colors of EPDM granules. This is an industry wide design issue. An aliphatic binder, which does not produce this yellowish shading, is available at a somewhat higher cost. The specifier should seriously consider its use, especially with the following surface colors: blue, light gray, purple and pearl.
Variation in the surfacing substrate, including cracks and surface irregularities, will be telegraphed through to the finish surface. Existing surface materials should be prepared to ensure an acceptable finish.
EverTop is porous. Drainage should be considered in applications where exposure to precipitation is expected. Consult Surface America, Inc., for more information on product limitations and recommended and excluded uses.
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing and Materials (ASTM)
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension
• ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish- Coated Floor Surfaces as Measured by the James Machine
• ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials
• ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester
• ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment
APPROVALS
Contact Surface America, Inc., for information on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
This system makes extensive use of post-industrial EPDM rubber as a major component.
PHYSICAL/CHEMICAL PROPERTIES
• Tensile strength (ASTM D412) - 60 psi (413 kPa)
• Tear resistance (ASTM D624) - 140%
• Water permeability - 0.4 gal/yd2/second
• Dry static coefficient of friction (ASTM D2047) - 1.0
• Wet static coefficient of friction (ASTM D2047) - 0.9
• Dry skid resistance (ASTM E303) - 89
• Wet skid resistance (ASTM E303) - 57
Required mix proportions by weight: Top course - 18% polyurethane, 82% rubber
Test reports and additional product information are available upon request.
FIRE PERFORMANCE
Flammability (ASTM D2859) - Pass
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions, and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum temperature of 90 degrees F (32 degrees C).
Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Product may be applied on asphalt or concrete. Do not apply on crushed stone (basemat of Poured-in-Place system is needed for application on crushed stone).
Recommended tolerance for concrete surfaces is 1/8" (3.2 mm) in 10’ (3 m).
Cracks should be patched with a cementitious patching compound. Substrate must be clean, dry and free of debris.
METHODS
Do not proceed with surfacing installation until all applicable site work, including substrate preparation, fencing and other relevant work, has been completed.
Verify that substrate conditions are suitable for installation of the surfacing system and do not proceed with installation until unsuitable conditions are corrected.
Surface Preparation: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers such curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (8 m2/L). Installation: Using a hand trowel, install surface at a consistent density of 58 pcf (929 kg/m3) to a nominal thickness of 1/2" (12.7 mm).
Allow surface to cure for a minimum of 48 hours. At the end of the minimum curing period, verify that surface is sufficiently dry and firm to allow foot traffic and use without damage to the surface. Do not allow foot traffic or use of the surface until it is sufficiently cured.
Complete installation recommendations are available from Surface America, Inc.
PRECAUTIONS
Protect the installed surface from damage resulting from subsequent construction activity on the site.
BUILDING CODES
Current data on product compliance may be obtained from Surface America’s technical support specialists.
6. Availability & Cost
AVAILABILITY
Contact Surface America, Inc., for information on availability.
COST
Cost information may be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is 7 years from date of completion of work for aliphatic binder system; 5 years from date of completion of work for aromatic binder system. Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
Hose off entire surface to remove food, drink, sand, dirt and loose debris. A pressure washer may be used, but do not exceed 1500 psi (10 MPa) pressure or place nozzle closer than 12" (305 mm) to surface. While surface is still damp, apply a mild household or commercial cleaner to a small area using a sprayer. Scrub using a medium bristle brush. Repeat as necessary on heavily stained areas. Once entire surface has been cleaned, rinse using a garden hose with spray nozzle attachment.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available from Surface America, Inc., upon request.
EverTop™ for The Miracle League Fields 3-Part Specification
Surface America, Inc. PO Box 157 Williamsville, NY 14231 Phone: (800) 999-0555 Phone: (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
PART 1 GENERAL
1.01 SUMMARY
A. Section Includes: Recreational and High Traffic Surfacing System for The Miracle League Field.
Specifier Note: Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. Add section numbers and titles per CSI MasterFormat and specifier’s practice. In the absence of related sections, delete paragraph below.
Specifier Note: Site materials and methods, drainage, fencing, substrate preparation and similar work are provided by others and are described in other sections. Consult with manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage and Fencing.
Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 1 References Section may establish the
edition date of standards. This article does not require compliance with standard. It is a listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials.
5. ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester.
6. ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment.
Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a 1 layer rubber-polyurethane surfacing system which has been designed, manufactured and installed to meet the following criteria:
1. Latex free (verification provided upon request).
6. Accessibility: Comply with requirements of ASTM F1951.
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9" x 9" (229 x 229 mm) minimum.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the flooring surface installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note: Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer approved and trained by the manufacturer of the surfacing system, having experience with other projects of the scope and scale of the work described in this section.
B. Certifications: Certification by manufacturer that installer is an approved applicator of the surfacing system.
Specifier Note: Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage & Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum temperature of 90 degrees F (32 degrees C). Specifier Note: In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C). Do not install in steady or heavy rain.
Specifier Note: Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official. Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
C. Proper drainage is critical to the longevity of the EverTop surfacing system. Inadequate drainage will cause premature breakdown of the poured system in affected areas; and void the warranty.
Specifier Note: Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 7 years from date of completion of work for aliphatic binder system; 5 years from date of completion of work for aromatic binder system.
PART 2 PRODUCTS
Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as "or equal" or "or approved equal" or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of responsibility for determining "or equal" products.
2.01 RECREATIONAL AND HIGH TRAFFIC SURFACING SYSTEM FOR THE MIRACLE LEAGUE FIELDS
Specifier Note: Retain or delete paragraph below per project requirements and specifier’s practice.
A. Manufacturer: Surface America, Inc.
1. Contact: PO Box 157, Williamsville, NY 14231; Telephone: (800) 999-0555, (716) 632-8413; Fax: (716) 632-8324; E-mail: (JavaScript must be enabled to view this email address); website: http://www.surfaceamerica.com.
B. Proprietary Products/Systems. Recreational and High Traffic Surfacing System for The Miracle League Fields, including the following:
1. EverTop Primer:
a. Material: Polyurethane.
2. EverTop Surfacing:
a. Material: Blend of recycled EPDM (ethylene propylene diene monomer) and polyurethane.
b. Thickness: Nominal 1/2" (12.7 mm), minimum 3/8" (9.5 mm), maximum 5/8" (15.9 mm).
c. Color: Miracle League National Recommendations: baseline, coaches’ boxes, pitcher’s mound, catcher area – 100% Terra Cotta; outfield, infield grass area, dugout – 60% Bright Green/40% Hunter Green.
Variations in color are acceptable. Black is commonly added to the color mix to disguise dirt and help reduce cost.
d. Dry Static Coefficient of Friction (ASTM D2047): 1.0.
e. Wet Static Coefficient of Friction (ASTM D2047): 0.9.
f. Dry Skid Resistance (ASTM E303): 89.
g. Wet Skid Resistance (ASTM E303): 57.
Specifier Note: Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements (Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify proportions and procedures for site mixing materials. Mixing is the preparation of materials for use and is considered to be part of the manufacturing process.
2.03 MIXES
A. Required mix proportions by weight:
a. Top Surface: 18% polyurethane, 82% rubber.
PART 3 EXECUTION
Specifier Note: Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the surfacing manufacturer.
Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the surfacing system.
B. Do not proceed with installation until unsuitable conditions are corrected.
C. Proper drainage is critical to the longevity of the EverTop surfacing system. Inadequate drainage will cause premature breakdown of the poured system in affected areas; and void the warranty.
Specifier Note: Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section. Variation in the surfacing substrate, including cracks and surface irregularities, will be telegraphed through to the finish surface. Existing surface should be prepared to ensure an acceptable finish. EverTop is porous. Provide for drainage in applications where exposure to precipitation is expected. Consult Surface America, Inc., for more information on product limitations and recommended and excluded uses.
3.03 PREPARATION
Specifier Note: Retain, edit or delete paragraph below to suit project requirements and specifier practice.
A. Existing Substrate Preparation:
a. Remove from substrate any loose or delaminated material that would be deleterious to application of the new surface.
b. Fill cracks in existing concrete with cementitious patching compound.
B. Surface Preparation: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers, such as curbs or slabs that will contact the surfacing system, at the rate of 300 ft2/gal (7.5 m2/L).
Specifier Note: Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with surfacing installation until all applicable site work, including substrate preparation, fencing and other relevant work, has been completed.
B. Primer Application: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers, such as curbs or slabs that will contact the surfacing system, at the rate of 300 ft2/gal (7.5 m2/L).
C. Surfacing Installation:
1. Using a hand trowel, install surfacing at a consistent density of 58 pounds, 9 ounces per cubic foot (938 kg/m3) to a nominal thickness of 1/2" (12.7 mm) or as otherwise specified (minimum thickness 3/8" (9.5 mm).
2. Allow surface to cure for a minimum of 48 hours.
3. At the end of the minimum curing period, verify that the surface is sufficiently dry and firm to allow foot traffic and use without damage to the surface.
4. Do not allow foot traffic or use of the surface until it is sufficiently cured.
Specifier Note: Specify provisions for protecting work after installation but prior to acceptance by the owner. Coordinate article below with Division 1 Execution Requirements Section.
3.05 PROTECTION
A. Protect the installed surface from damage resulting from subsequent construction activity on the site.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 (800) 999-0555 (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
3. Product Description
BASIC USE
ECOtrail™ Recreational and High Traffic Surfacing is suited for trails, pathways and recreational applications.
A wide range of standard and custom colors is available. Special designs, including inlaid graphics, logos and patterns, are features of this flexible surfacing system.
COMPOSITION & MATERIALS
ECOtrail Recreational and High Traffic Surfacing is a single layer system consisting of recycled post-industrial EPDM (Ethylene Propylene Diene Monomer) rubber and polyurethane.
The following chemicals may cause damage to the playground surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel fuel, hydraulic and lubricating oils, acids and organic solvents.
A yellowish shading of the top surface will be noticeable when using standard aromatic polyurethane binder to encapsulate some colors of EPDM granules. This is an industry wide design issue. An aliphatic binder, which does not produce this yellowish shading, is available at a somewhat higher cost. The specifier should seriously consider its use, especially with the following surface colors: blue, light gray, purple and pearl. For indoor applications where variable exposure to UV (ultraviolet) light occurs through windows, use of the aliphatic binder is recommended to ensure acceptable long-term aesthetic and visual consistency. Aliphatic binder must be used for water play areas.
In indoor applications, there will be a noticeable odor present for a period of time after installation. The odor will gradually disappear in time. The time required for this to occur will depend upon air exchange rates and ventilation.
Variation in the Surfacing substrate, including cracks and surface irregularities, will be telegraphed through to the finish surface. Existing flooring materials should be prepared to ensure an acceptable finish.
ECOtrail is porous. Drainage should be considered in applications where exposure to precipitation is expected. Consult Surface America, Inc., for more information on product limitations and recommended and excluded uses.
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing and Materials (ASTM)
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension
• ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish- Coated Floor Surfaces as Measured by the James Machine
• ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials
• ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester
• ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment
APPROVALS
Contact Surface America, Inc., for information on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
This system makes extensive use of post-industrial EPDM rubber as a major component.
PHYSICAL/CHEMICAL PROPERTIES
• Tensile strength (ASTM D412) - 60 psi (413 kPa)
• Tear resistance (ASTM D624) - 140%
• Water permeability - 0.4 gal/yd2/second
• Dry static coefficient of friction (ASTM D2047) - 1.0
• Wet static coefficient of friction (ASTM D2047) - 0.9
• Dry skid resistance (ASTM E303) - 89
• Wet skid resistance (ASTM E303) - 57
Required mix proportions by weight: Top course - 18% polyurethane, 82% rubber
Test reports and additional product information are available upon request.
FIRE PERFORMANCE
Flammability (ASTM D2859) - Pass
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions, and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum temperature of 90 degrees F (32 degrees C).
Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Product may be applied on asphalt, concrete, wood, terrazzo, tile or any other sound, existing flooring material. Do not apply on crushed stone (basemat of Poured-in-Place system is needed for application on crushed stone).
Recommended tolerance for concrete surfaces is 1/8" (3.2 mm) in 10’ (3 m).
Cracks should be patched with a cementitious patching compound. Substrate must be clean, dry and free of debris.
METHODS
Do not proceed with surfacing installation until all applicable site work, including substrate preparation, fencing, equipment installation and other relevant work, has been completed.
Verify that substrate conditions are suitable for installation of the surfacing system and do not proceed with installation until unsuitable conditions are corrected.
Surface Preparation: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers such as equipment support legs, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (8 m2/L). Installation: Using a hand trowel, install flooring surface at a consistent density of 58 pcf (929 kg/m3) to a nominal thickness of 1/2" (12.7 mm).
Allow flooring to cure for a minimum of 48 hours. At the end of the minimum curing period, verify that flooring is sufficiently dry and firm to allow foot traffic and use without damage to the surface. Do not allow foot traffic or use of the surface until it is sufficiently cured.
Complete installation recommendations are available from Surface America, Inc.
PRECAUTIONS
Protect the installed surface from damage resulting from subsequent construction activity on the site.
BUILDING CODES
Current data on product compliance may be obtained from Surface America’s technical support specialists.
6. Availability & Cost
AVAILABILITY
Contact Surface America, Inc., for information on availability.
COST
Cost information may be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is 5 years from date of completion of work. Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
For exterior applications: Hose off entire surface to remove food, drink, sand, dirt and loose debris. A pressure washer may be used, but do not exceed 1500 psi (10 MPa) pressure or place nozzle closer than 12" (305 mm) to surface. While surface is still damp, apply a mild household or commercial cleaner to a small area using a sprayer. Scrub using a medium bristle brush. Repeat as necessary on heavily stained areas. Once entire surface has been cleaned, rinse using a garden hose with spray nozzle attachment.
For interior applications: Vacuum and damp mop as appropriate. Moderate water application, depending on building construction. Complete maintenance recommendations are available from Surface America, Inc.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available from Surface America, Inc., upon request.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 Phone: (800) 999-0555 Phone: (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
PART 1 GENERAL
1.01 SUMMARY
A. Section Includes: Recreational and High Traffic Surface System.
Specifier Note: Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. Add section numbers and titles per CSI MasterFormat and specifier’s practice. In the absence of related sections, delete paragraph below.
Specifier Note: Site materials and methods, drainage, playground equipment, fencing, substrate preparation and similar work are provided by others and are described in other sections. Consult with manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage, Fencing, Playground Equipment and Structures.
Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 1 References Section may establish the
edition date of standards. This article does not require compliance with standard. It is a listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials.
5. ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester.
6. ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment.
Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a 1 layer rubber-polyurethane flooring surface system which has been designed, manufactured and installed to meet the following criteria:
5. Accessibility: Comply with requirements of ASTM F1951.
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9" x 9" (229 x 229 mm) minimum.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the flooring surface installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note: Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer approved and trained by the manufacturer of the flooring surface system, having experience with other projects of the scope and scale of the work described in this section.
B. Certifications: Certification by manufacturer that installer is an approved applicator of the flooring surface system.
Specifier Note: Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage & Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum temperature of 90 degrees F (32 degrees C). Specifier Note: In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install flooring surface system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C). Do not install in steady or heavy rain.
Specifier Note: Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official. Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
C. Proper drainage is critical to the longevity of the ECOtrail surfacing system. Inadequate drainage will cause premature breakdown of the poured system in affected areas; and void the warranty.
Specifier Note: Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 5 years from date of completion of work.
PART 2 PRODUCTS
Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as "or equal" or "or approved equal" or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of
responsibility for determining "or equal" products.
2.01 RECREATIONAL AND HIGH TRAFFIC FLOORING SYSTEM
Specifier Note: Retain or delete paragraph below per project requirements and specifier’s practice.
A. Manufacturer: Surface America, Inc.
1. Contact: PO Box 157, Williamsville, NY 14231; Telephone: (800) 999-0555, (716) 632-8413; Fax: (716) 632-8324; E-mail: (JavaScript must be enabled to view this email address); website: http://www.surfaceamerica.com.
B. Proprietary Products/Systems. Recreational and High Traffic Surfacing System, including the following:
1. ECOtrail Primer:
a. Material: Polyurethane.
2. ECOtrail Flooring Surface:
a. Material: Blend of recycled EPDM (ethylene propylene diene monomer) and polyurethane.
b. Thickness: Nominal 1/2" (12.7 mm), minimum 3/8" (9.5 mm), maximum 5/8" (15.9 mm).
d. Dry Static Coefficient of Friction (ASTM D2047): 1.0.
e. Wet Static Coefficient of Friction (ASTM D2047): 0.9.
f. Dry Skid Resistance (ASTM E303): 89.
g. Wet Skid Resistance (ASTM E303): 57.
Specifier Note: Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements (Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify proportions and procedures for site mixing materials. Mixing is the preparation of materials for use and is considered to be part of the manufacturing process.
2.03 MIXES
A. Required mix proportions by weight:
a. Top Surface: 18% polyurethane, 82% rubber.
PART 3 EXECUTION
Specifier Note: Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the flooring surface manufacturer.
Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the flooring surface system.
B. Do not proceed with installation until unsuitable conditions are corrected.
C. Proper drainage is critical to the longevity of the ECOtrail surfacing system. Inadequate drainage will cause premature breakdown of the poured system in affected areas; and void the warranty.
Specifier Note: Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section. Variation in the flooring substrate, including cracks and surface irregularities, will be telegraphed through to the finish surface. Existing surfacing should be prepared to ensure an acceptable finish. ECOtrail is porous. Provide for drainage in applications where exposure to precipitation is expected. Consult Surface America, Inc., for more information on product limitations and recommended and excluded uses.
3.03 PREPARATION
Specifier Note: Retain, edit or delete paragraph below to suit project requirements and specifier practice.
A. Existing Substrate Preparation:
a. Remove from substrate any loose or delaminated material that would be deleterious to application of the new surface.
b. Fill cracks in existing concrete with cementitious patching compound.
B. Surface Preparation: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers, such as equipment support legs, curbs or slabs that will contact the flooring surface system, at the rate of 300 ft2/gal (7.5 m2/L).
Specifier Note: Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with flooring surface installation until all applicable site work, including substrate preparation, fencing, playground equipment installation and other relevant work, has been completed.
B. Primer Application: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers, such as playground equipment support legs, curbs or slabs that will contact the surface system, at the rate of 300 ft2/gal (7.5 m2/L).
C. Surfacing Installation:
1. Using a hand trowel, install flooring at a consistent density of 58 pounds, 9 ounces per cubic foot (938 kg/m3) to a nominal thickness of 1/2" (12.7 mm) or as otherwise specified (minimum thickness 3/8" (9.5 mm)).
2. Allow flooring to cure for a minimum of 48 hours.
3. At the end of the minimum curing period, verify that the flooring is sufficiently dry and firm to allow foot traffic and use without damage to the surface.
4. Do not allow foot traffic or use of the surface until it is sufficiently cured.
Specifier Note: Specify provisions for protecting work after installation but prior to acceptance by the owner. Coordinate article below with Division 1 Execution Requirements Section.
3.05 PROTECTION
A. Protect the installed surface from damage resulting from subsequent construction activity on the site.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 Phone: (800) 999-0555 Phone: (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) www.surfaceamerica.com
PART 1 GENERAL
1.01 SUMMARY
A. Section Includes: Rubber tile athletic and recreational floor surfacing.
Specifier Note: Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. Add section numbers and titles per CSI MasterFormat and specifier’s practice. In the absence of related sections, delete paragraph below.
Specifier Note: Site materials and methods, drainage, equipment, fencing, substrate preparation and similar work are provided by others and are described in other sections. Consult with manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage, Fencing.
Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D297 Standard Test Method for Rubber Products Chemical Analysis.
2. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM F137 Standard Test Method for Flexibility of Resilient Flooring Materials with Cylindrical Mandrel Apparatus. Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a single layer rubber tile floor surfacing system which has been designed, manufactured and installed to meet the following criteria:
1. DuraPaver:
a. Density (ASTM D297): 55 pcf (881 kg/m3) minimum.
b. Tensile Strength (ASTM D412): 50 psi (345 kPa) minimum.
c. Coefficient of Friction (ASTM D2047): > 0.7.
d. Flexibility (ASTM F137): Pass 1" (25.4 mm) mandrel.
2. DuraTile and DuraTile Plus:
a. Density (ASTM D297): 50 pcf (801 kg/m3) minimum.
b. Tensile Strength (ASTM D412): 45 psi (310 kPa) minimum.
c. Coefficient of Friction (ASTM D2047): > 0.7.
d. Flexibility (ASTM F137): Pass 1" (25.4 mm) mandrel.
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9" x 9" (229 x 229 mm)minimum or a whole DuraPaver.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the floor surfacing installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note: Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer having experience with projects of similar scope and complexity.
Specifier Note: Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees C). Specifier Note: In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install floor-surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Specifier Note: Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official. Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
C. Proper drainage is critical to the longevity of the DuraPaver surfacing system. Inadequate drainage will cause premature breakdown of the tiles in affected areas; and void the warranty.
Specifier Note: Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 5 years from date of substantial completion.
PART 2 PRODUCTS
Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as "or equal" or "or approved equal" or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of responsibility for determining "or equal" products.
2.01 RUBBER TILE/PAVER FLOOR SURFACING SYSTEM
Specifier Note: Retain or delete paragraph below per project requirements and specifier’s practice.
A. Manufacturer: Surface America, Inc. 1. Contact: PO Box 157, Williamsville, NY 14231; Telephone: (800) 999-0555, (716) 632-8413; Fax: (716) 632-8324; E-mail: (JavaScript must be enabled to view this email address); website: www.surfaceamerica.com.
B. Proprietary Products/Systems. Rubber tile/paver floor surfacing system, including the following:
Specifier Note: Metric products are produced in the U.S. and converted to English approximates.
1. DuraPaver:
a. Material: Pigmented pavers: 100% post-consumer recycled SBR (Styrene Butadiene Rubber) and pigmented polyurethane.
b. Coverage: 3.42 pavers per square foot, 0.29 ft2 (0.026 m2) per paver.
c. Size: 7 3/4" (197 mm) long x 6 1/4" (159 mm) wide x 4 1/2" (114 mm) at center.
d. Type, Thickness and Weight: [Split Paver: 7/8" (21 mm) 1.25 lb (0.57 kg)] [Beveled Edge for Split Paver: 7/8" x 2 1/2" x 39 1/4" (21 x 65 x 1000 mm)] [Full Paver 1 3/4" (43 mm) 2.5 lb (1.1 kg)] [Beveled Edge for Full Paver: 1 3/4" x 7" x 39 1/4" (43 x 180 x 1000 mm)] [Beveled Edge for Full Paver: 1 3/4" x 11 3/4" x 39 1/4" (43 x 300 x 1000 mm)].
e. Color: [Black] [Terra Cotta Red] [Gray] [Green].
2. DuraTile:
a. Material: Pigmented tiles: 100% post-consumer recycled SBR (Styrene Butadiene Rubber) and polyurethane.
b. Coverage: 5.38 ft2 (0.5 m2) per tile.
c. Size: [39 1/4" x 19 5/8" (1000 x 500 mm) rectangular configuration].
d. Type, Thickness and Weight: Rectangle with shadow center joint. [5/8" (15 mm) thick, 13.3 lb per tile (6 kg), 2.5 psf (12 kg/m2)] [1 1/4" (30 mm) thick, 26.5 lb per tile (12 kg), 4.9 psf (24 kg/m2)] [1 3/4" (43 mm) thick, 38.8 lb per tile (17 kg), 7.3 psf (36 kg/m2)] [Beveled Edge: 1 3/4" x 7" x 39 1/4" (43 x 180 x 1000 mm)] [Beveled Edge: 1 3/4" x 11 3/4" x 39 1/4" (43 x 300 x 1000 mm)]. e. Bottom Configuration: [5/8" (15 mm): Flat bottom] [1 1/4" (30 mm): Flat bottom] [1 3/4" (43 mm): Flat bottom] [1 3/4" (43 mm): Drainage channels].
e. Color: [Black] [Terra Cotta Red] [Gray] [Green].
3. DuraTile Plus:
a. Material: Pigmented tiles: 100% post-consumer recycled SBR (Styrene Butadiene Rubber) and pigmented polyurethane.
b. Coverage: 4 ft2 (0.37 m2) per tile.
c. Size: 24" x 24" (610 x 610 mm) square configuration.
d. Type, Thickness and Weight: Square with paver imprint. [5/8" (15 mm) thick, 10 lb (4.5 kg), 2.5 psf (12 kg/m2)] [11/4" (30 mm) thick, 20 lb (9 kg), 4.9 psf (24 kg/m2)] [1 3/4" (43 mm) thick, 28 lb (13 kg), 7.3 psf (36 kg/m2).] [Beveled Edge for 1 3/4" only: 1 3/4" x 24" x 24" (43 x 610 x 610 mm)].
f. Color: [Black] [Terra Cotta Red] [Gray] [Green].
Specifier Note: Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements (Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify subordinate or secondary items that aid and assist primary products specified above or are necessary for preparation or installation of those items.
2.03 ACCESSORIES
A. Provide accessory items as follows:
1. Surface America EverGrip Adhesive.
PART 3 EXECUTION
Specifier Note: Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the floor-surfacing manufacturer.
Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the floor surfacing system.
B. Do not proceed with installation until unsuitable conditions are corrected.
C. Proper drainage is critical to the longevity of the DuraPaver surfacing system. Inadequate drainage will cause premature breakdown of the tiles in affected areas; and void the warranty.
Specifier Note: Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section.
3.03 PREPARATION
A. Surface Preparation: Ensure that the concrete or asphalt substrate is level or uniformly sloped since surface variations will be telegraphed through to the rubber tile surface.
Specifier Note: Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with floor surfacing installation until all applicable site work, including substrate preparation, fencing, equipment installation and other relevant work, has been completed.
B. On outdoor installations, avoid placement when large temperature swings during the time between adhesive application and final curing are expected, as gapping between tiles may result.
C. General:
a. Install tiles [Straight] [Staggered] [Install rectangular DuraTiles in a quarter-length, staggered pattern.].
b. Maintain a straight line at all tile joints.
c. Install [DuraTile 5/8" (15 mm)] [DuraPaver 7/8" (21 mm)] with adhesive in these thicknesses. Specifier Note: DuraTile 1 1/4" (30 mm) and 1 3/4" (43 mm) may be 100% adhered or adhered side-to-side outdoors. Indoors, they may be loose laid, adhered side to side or 100% adhered.
d. Install DuraTile 1 1/4" (30 mm) [1 3/4" (43 mm)] [100% adhered] [Adhered side to side] [Loose laid]. Specifier Note: DuraPaver may be loose laid, adhered side to side or 100% adhered indoors or out.
e. Install DuraPaver 1 3/4" (43 mm) [Loose laid] [Adhered side to side] [100% adhered].
f. Use Evergrip Adhesive where adhesive application is required.
g. For full adhesive installation, apply adhesive on tight asphalt or concrete at a rate of approximately 65 ft2/gal 63 m2/L). Adhesive consumption will increase as asphalt porosity increases.
h. Apply adhesive to sub-base using a notched trowel. Apply adhesive to tile sides using a putty knife or direct from adhesive tube.
i. When adhering DuraTile side-to-side, apply adhesive to approximately 60 perimeter inches (1524 mm) of the total 120 perimeter inches (3048 mm) of the tile to allow for rainwater drainage.
j. When adhering DuraTile side-to-side, adhere ends of the paver units. Specifier Note: Retain, edit or delete one or both paragraphs below to suit project.
D. Installation Where Beveled Edges Are Not Required:
a. Assume the abutting curb, fence or wall is not perfectly straight.
b. At any one of the 4 sides of the installation area, snap chalk line #1 approximately 6" (152 mm) in from any curb, fence or wall perimeter
c. Snap chalk line #2 perpendicular to line #1 approximately 6" (152 mm) in from any curb, fence or wall perimeter.
d. Begin laying whole tiles where lines intersect. Lay whole tiles left to right along line #1 up to curb, fence or wall on the opposite side of chalk line #2. Cut last tile if needed to fit against curb, fence or wall.
e. Continue this process until reaching curb, fence or wall across from chalk line #1.
f. Go back and fill in gaps between the 2 original chalk lines and the curb, fence or wall on those 2 sides.
E. Installation Where Beveled Edges Are Required:
a. Go around entire perimeter and snap a chalk line showing where beveled edge will end.
b. Lay beveled edge in place, fully adhered, around entire area.
c. Begin laying whole tiles against beveled edge on any side. Lay whole tiles left to right along the beveled edges. Cut last tile to fit tightly.
d. Continue the process with each row until reaching beveled edge on opposite side of area.
Specifier Note: Specify provisions for protecting work after installation but prior to acceptance by the owner. Coordinate article below with Division 1 Execution Requirements Section.
3.05 PROTECTION
A. Protect the installed surface from damage resulting from subsequent construction activity on the site.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 (800) 999-0555 (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
3. Product Description
BASIC USE
DuraPaver™ is designed for golf facilities, patios, high traffic areas and walkways.
DuraTile™ is designed for terraces and roof decks, golf facilities, patios, high traffic areas, free weight and dumbbell areas.
DuraTile and DuraPaver are installed over all types of roofing systems, poured asphalt or concrete substrate. Thicker versions can be installed over a crushed stone substrate. Product may be used indoors or outdoors.
The product line features a range of standard tile designs and accessory pieces.
COMPOSITION & MATERIALS
DuraTile and DuraPaver units consist of a blend of 100% post-consumer recycled SBR (styrene butadiene rubber) and pigmented polyurethane. The products feature single density construction with flat bottom (DuraPaver) and flat bottom or drainage channel options (DuraTile). Both products have solid sides, which allow maximum contact from piece-to-piece for side adhesion, which is popular on rooftops, terraces and decks, as well as temporary installations. When fully adhering product’s bottom to base, both flat bottom and drainage channel design provide excellent surface contact.
Accessories include beveled edge pieces.
SIZE, THICKNESS & WEIGHT
DuraPaver
• 3.42 pavers per square foot
• 0.29 ft2 (0.027 m2) per paver
• 7 3/4" (197 mm) long x 6 1/4" (159 mm) wide x 4 1/2" (114 mm) at center
• Split paver - 7/8" (21 mm), 1.25 lb (0.57 kg)
• Beveled edge for split paver - 7/8" x 2 3/8" x 39 3/8" (21 x 60 x 1000 mm)
• Full paver - 1 3/4" (43 mm), 2.5 lb (1.1 kg)
• Beveled edge for full paver - 1 3/4" x 7" x 39 1/4" (43 x 180 x 1000 mm)
• Beveled edge for full paver - 1 3/4" x 11 3/4" x 39 1/4" (43 x 300 x 1000 mm)
DuraTile
• 5.38 ft2 (0.5 m2) per tile
• 39 1/4" x 19 5/8" (1000 x 500 mm) rectangular configuration
The following chemicals may cause damage to the surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel fuel, hydraulic and lubricating oils, acids and organic solvents.
These products are not suitable for extremely high abuse service environments such as those for vehicular traffic, rolling or sliding machinery or similar uses.
Due to the elastic characteristics of rubber, some variation in tile dimensions may be expected. This amount is approximately -3/64" (1 mm) to 3/32" (2 mm) in thickness and +/- 3/32" (2 mm) in length and width.
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing and Materials (ASTM)
• ASTM D257 Standard Test Methods for DC Resistance or Conductance of Insulating Materials
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers- Tension
• ASTM D518 Standard Test Method for Rubber Deterioration-Surface Cracking
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine
• ASTM D3676 Standard Specification for Rubber Cellular Cushion Used for Carpet or Rug Underlay
• ASTM D4060 Standard Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser
APPROVALS
Contact Surface America, Inc., for information on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
This surfacing system makes extensive use of recycled tire rubber and other rubber products.
PHYSICAL/CHEMICAL PROPERTIES
• Electrical conductivity (ASTM D257) - 1.1 x 10E4
• Freeze/thaw 40 cycles at - 40 degrees C - No change
• Thermal stability - -40 - 90 degrees C
• Accelerated weathering 2500 hours - No change
• Compression endurance 10,000 cycles with 10-ton load - No deterioration Test reports and additional product information are available upon request.
FIRE PERFORMANCE
Flash point - Between 650 - 800 degrees F (343 - 427 degrees C).
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees C). Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Do not proceed with floor surface installation until all applicable site work, including substrate preparation, fencing, equipment installation and other relevant work, has been completed. Verify that substrate conditions are suitable for installation of the surfacing system, and do not proceed with installation until unsuitable conditions are corrected.
METHODS
General
• DuraTiles are recommended to be laid in a quarter-length, staggered pattern. May also be installed straight
• Maintain a straight line at all tile joints
• Outdoors, DuraTile 5/8" (15 mm) and DuraPaver 7/8" (21 mm) must be installed with adhesive DuraTile 1 1/4" (30 mm) and 1 3/4" (43 mm) may be 100% adhered or adhered side to side outdoors
• Indoors, all thicknesses may be loose laid, adhered side to side or 100% adhered
• Use PlayGrip Adhesive where adhesive application is required
• For full adhesive installation, apply adhesive on tight asphalt or concrete at a rate of approximately 65 ft2/gal (1.63 m2/L). Adhesive consumption will increase as asphalt porosity increases
• Apply adhesive to the base using a notched trowel. Apply adhesive to tile sides using a putty knife, roller or adhesive from a tube
• For DuraTile, when adhering side-to-side, adhesive should be applied to approximately 60 perimeter inches (1524 mm) of the total 120 perimeter inches (3048 mm) of the tile to allow for rainwater drainage
• For side-to-side bonding with DuraPaver, adhere ends of the paver units
Installation Where Beveled Edges Are NOT Required:
1. Assume the abutting curb, fence or wall is not perfectly straight.
2. At any one of the 4 sides of the installation area, snap chalk line #1 approximately 6" (152 mm) in from curb, fence or wall.
3. Snap chalk line #2 perpendicular to line #1 approximately 6" (152 mm) in from curb, fence or wall.
4. Begin laying whole tiles where lines intersect. Lay whole tiles left to right along line #1 up to curb, fence or wall on the opposite side of chalk line #2. Cut last tile if needed to fit against curb, fence or wall.
5. Continue this process until reaching curb, fence or wall across from chalk line #1.
6. Go back and fill in gaps between the 2 original chalk lines and the curb, fence or wall on those 2 sides.
Installation Where Beveled Edges ARE Required:
1. Go around entire perimeter and snap a chalk line showing where beveled edge will end.
2. Lay beveled edge in place, fully adhered, on 2 perpendicular sides.
3. Begin laying whole tiles against beveled edge on a side against the installed beveled edge. Lay whole tiles left to right along the beveled edges.
4. Continue the process with each row until reaching opposite sides of tile area. Install the remaining beveled edges. DuraPaver used on walkway DuraTile Plus (2’ square with paver imprint)
PRECAUTIONS
The concrete or asphalt substrate must be level or uniformly sloped since variations will be telegraphed through to the tile surface.
DuraTile can usually accommodate undulation and variations from level in most rooftop applications. Verify this to be true on any specific application before proceeding.
Avoid tile installation when large temperature swings are expected during the time between adhesive application and final curing, as gapping between tiles may result.
Protect the installed surface from damage resulting from subsequent construction activity on the site.
BUILDING CODES
Current data on product compliance may be obtained from Surface America, Inc., technical support specialists.
6. Availability & Cost
AVAILABILITY
Contact Surface America, Inc., for information on availability.
COST
Cost information may be obtained from Surface America, Inc.
7. Warranty The standard warranty period is 5 years from date of product shipment. Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
Hose off entire surface to remove food, drink, sand, dirt and loose debris. A pressure washer may be used, but do not exceed 1500 psi (10,335 kPa) pressure or place nozzle closer than 12" (305 mm) to surface. While surface is still damp, apply a mild household or commercial cleaner to a small area using a sprayer. Scrub using a medium bristle brush. Repeat as necessary on heavily stained areas. Once entire surface has been cleaned, rinse using a garden hose with spray nozzle attachment. Complete maintenance recommendations are available from Surface America, Inc.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available from Surface America, Inc., upon request.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 Phone: (800) 999-0555 Phone: (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) www.surfaceamerica.com
PART 1 GENERAL
1.01 SUMMARY
A. Section Includes: Rubber tile athletic and recreational floor surfacing.
Specifier Note: Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. Add section numbers and titles per CSI MasterFormat and specifier’s practice. In the absence of related sections, delete paragraph below.
Specifier Note: Site materials and methods, drainage, equipment, fencing, substrate preparation and similar work are provided by others and are described in other sections. Consult with manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage, Fencing.
Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D297 Standard Test Method for Rubber Products Chemical Analysis.
2. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM F137 Standard Test Method for Flexibility of Resilient Flooring Materials with Cylindrical Mandrel Apparatus. Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a single layer rubber tile floor surfacing system which has been designed, manufactured and installed to meet the following criteria:
1. DuraPaver:
a. Density (ASTM D297): 55 pcf (881 kg/m3) minimum.
b. Tensile Strength (ASTM D412): 50 psi (345 kPa) minimum.
c. Coefficient of Friction (ASTM D2047): > 0.7.
d. Flexibility (ASTM F137): Pass 1" (25.4 mm) mandrel.
2. DuraTile and DuraTile Plus:
a. Density (ASTM D297): 50 pcf (801 kg/m3) minimum.
b. Tensile Strength (ASTM D412): 45 psi (310 kPa) minimum.
c. Coefficient of Friction (ASTM D2047): > 0.7.
d. Flexibility (ASTM F137): Pass 1" (25.4 mm) mandrel.
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9" x 9" (229 x 229 mm)minimum or a whole DuraPaver.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the floor surfacing installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note: Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer having experience with projects of similar scope and complexity.
Specifier Note: Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees C). Specifier Note: In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install floor-surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Specifier Note: Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official. Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
C. Proper drainage is critical to the longevity of the DuraTile surfacing system. Inadequate drainage will cause premature breakdown of the tiles in affected areas; and void the warranty.
Specifier Note: Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 5 years from date of substantial completion.
PART 2 PRODUCTS
Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as "or equal" or "or approved equal" or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of responsibility for determining "or equal" products.
2.01 RUBBER TILE/PAVER FLOOR SURFACING SYSTEM
Specifier Note: Retain or delete paragraph below per project requirements and specifier’s practice.
A. Manufacturer: Surface America, Inc. 1. Contact: PO Box 157, Williamsville, NY 14231; Telephone: (800) 999-0555, (716) 632-8413; Fax: (716) 632-8324; E-mail: (JavaScript must be enabled to view this email address); website: www.surfaceamerica.com.
B. Proprietary Products/Systems. Rubber tile/paver floor surfacing system, including the following:
Specifier Note: Metric products are produced in the U.S. and converted to English approximates.
1. DuraPaver:
a. Material: Pigmented pavers: 100% post-consumer recycled SBR (Styrene Butadiene Rubber) and pigmented polyurethane.
b. Coverage: 3.42 pavers per square foot, 0.29 ft2 (0.026 m2) per paver.
c. Size: 7 3/4" (197 mm) long x 6 1/4" (159 mm) wide x 4 1/2" (114 mm) at center.
d. Type, Thickness and Weight: [Split Paver: 7/8" (21 mm) 1.25 lb (0.57 kg)] [Beveled Edge for Split Paver: 7/8" x 2 1/2" x 39 1/4" (21 x 65 x 1000 mm)] [Full Paver 1 3/4" (43 mm) 2.5 lb (1.1 kg)] [Beveled Edge for Full Paver: 1 3/4" x 7" x 39 1/4" (43 x 180 x 1000 mm)] [Beveled Edge for Full Paver: 1 3/4" x 11 3/4" x 39 1/4" (43 x 300 x 1000 mm)].
e. Color: [Black] [Terra Cotta Red] [Gray] [Green].
2. DuraTile:
a. Material: Pigmented tiles: 100% post-consumer recycled SBR (Styrene Butadiene Rubber) and polyurethane.
b. Coverage: 5.38 ft2 (0.5 m2) per tile.
c. Size: [39 1/4" x 19 5/8" (1000 x 500 mm) rectangular configuration].
d. Type, Thickness and Weight: Rectangle with shadow center joint. [5/8" (15 mm) thick, 13.3 lb per tile (6 kg), 2.5 psf (12 kg/m2)] [1 1/4" (30 mm) thick, 26.5 lb per tile (12 kg), 4.9 psf (24 kg/m2)] [1 3/4" (43 mm) thick, 38.8 lb per tile (17 kg), 7.3 psf (36 kg/m2)] [Beveled Edge: 1 3/4" x 7" x 39 1/4" (43 x 180 x 1000 mm)] [Beveled Edge: 1 3/4" x 11 3/4" x 39 1/4" (43 x 300 x 1000 mm)]. e. Bottom Configuration: [5/8" (15 mm): Flat bottom] [1 1/4" (30 mm): Flat bottom] [1 3/4" (43 mm): Flat bottom] [1 3/4" (43 mm): Drainage channels].
e. Color: [Black] [Terra Cotta Red] [Gray] [Green].
3. DuraTile Plus:
a. Material: Pigmented tiles: 100% post-consumer recycled SBR (Styrene Butadiene Rubber) and pigmented polyurethane.
b. Coverage: 4 ft2 (0.37 m2) per tile.
c. Size: 24" x 24" (610 x 610 mm) square configuration.
d. Type, Thickness and Weight: Square with paver imprint. [5/8" (15 mm) thick, 10 lb (4.5 kg), 2.5 psf (12 kg/m2)] [11/4" (30 mm) thick, 20 lb (9 kg), 4.9 psf (24 kg/m2)] [1 3/4" (43 mm) thick, 28 lb (13 kg), 7.3 psf (36 kg/m2).] [Beveled Edge for 1 3/4" only: 1 3/4" x 24" x 24" (43 x 610 x 610 mm)].
f. Color: [Black] [Terra Cotta Red] [Gray] [Green].
Specifier Note: Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements (Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify subordinate or secondary items that aid and assist primary products specified above or are necessary for preparation or installation of those items.
2.03 ACCESSORIES
A. Provide accessory items as follows:
1. Surface America EverGrip Adhesive.
PART 3 EXECUTION
Specifier Note: Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the floor-surfacing manufacturer.
Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the floor surfacing system.
B. Do not proceed with installation until unsuitable conditions are corrected.
C. Proper drainage is critical to the longevity of the DuraTile surfacing system. Inadequate drainage will cause premature breakdown of the tiles in affected areas; and void the warranty.
Specifier Note: Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section.
3.03 PREPARATION
A. Surface Preparation: Ensure that the concrete or asphalt substrate is level or uniformly sloped since surface variations will be telegraphed through to the rubber tile surface.
Specifier Note: Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with floor surfacing installation until all applicable site work, including substrate preparation, fencing, equipment installation and other relevant work, has been completed.
B. On outdoor installations, avoid placement when large temperature swings during the time between adhesive application and final curing are expected, as gapping between tiles may result.
C. General:
a. Install tiles [Straight] [Staggered] [Install rectangular DuraTiles in a quarter-length, staggered pattern.].
b. Maintain a straight line at all tile joints.
c. Install [DuraTile 5/8" (15 mm)] [DuraPaver 7/8" (21 mm)] with adhesive in these thicknesses. Specifier Note: DuraTile 1 1/4" (30 mm) and 1 3/4" (43 mm) may be 100% adhered or adhered side-to-side outdoors. Indoors, they may be loose laid, adhered side to side or 100% adhered.
d. Install DuraTile 1 1/4" (30 mm) [1 3/4" (43 mm)] [100% adhered] [Adhered side to side] [Loose laid]. Specifier Note: DuraPaver may be loose laid, adhered side to side or 100% adhered indoors or out.
e. Install DuraPaver 1 3/4" (43 mm) [Loose laid] [Adhered side to side] [100% adhered].
f. Use Evergrip Adhesive where adhesive application is required.
g. For full adhesive installation, apply adhesive on tight asphalt or concrete at a rate of approximately 65 ft2/gal 63 m2/L). Adhesive consumption will increase as asphalt porosity increases.
h. Apply adhesive to sub-base using a notched trowel. Apply adhesive to tile sides using a putty knife or direct from adhesive tube.
i. When adhering DuraTile side-to-side, apply adhesive to approximately 60 perimeter inches (1524 mm) of the total 120 perimeter inches (3048 mm) of the tile to allow for rainwater drainage.
j. When adhering DuraTile side-to-side, adhere ends of the paver units. Specifier Note: Retain, edit or delete one or both paragraphs below to suit project.
D. Installation Where Beveled Edges Are Not Required:
a. Assume the abutting curb, fence or wall is not perfectly straight.
b. At any one of the 4 sides of the installation area, snap chalk line #1 approximately 6" (152 mm) in from any curb, fence or wall perimeter
c. Snap chalk line #2 perpendicular to line #1 approximately 6" (152 mm) in from any curb, fence or wall perimeter.
d. Begin laying whole tiles where lines intersect. Lay whole tiles left to right along line #1 up to curb, fence or wall on the opposite side of chalk line #2. Cut last tile if needed to fit against curb, fence or wall.
e. Continue this process until reaching curb, fence or wall across from chalk line #1.
f. Go back and fill in gaps between the 2 original chalk lines and the curb, fence or wall on those 2 sides.
E. Installation Where Beveled Edges Are Required:
a. Go around entire perimeter and snap a chalk line showing where beveled edge will end.
b. Lay beveled edge in place, fully adhered, around entire area.
c. Begin laying whole tiles against beveled edge on any side. Lay whole tiles left to right along the beveled edges. Cut last tile to fit tightly.
d. Continue the process with each row until reaching beveled edge on opposite side of area.
Specifier Note: Specify provisions for protecting work after installation but prior to acceptance by the owner. Coordinate article below with Division 1 Execution Requirements Section.
3.05 PROTECTION
A. Protect the installed surface from damage resulting from subsequent construction activity on the site.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 (800) 999-0555 (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
3. Product Description
BASIC USE
DuraPaver™ is designed for golf facilities, patios, high traffic areas and walkways.
DuraTile™ is designed for terraces and roof decks, golf facilities, patios, high traffic areas, free weight and dumbbell areas.
DuraTile and DuraPaver are installed over all types of roofing systems, poured asphalt or concrete substrate. Thicker versions can be installed over a crushed stone substrate. Product may be used indoors or outdoors.
The product line features a range of standard tile designs and accessory pieces.
COMPOSITION & MATERIALS
DuraTile and DuraPaver units consist of a blend of 100% post-consumer recycled SBR (styrene butadiene rubber) and pigmented polyurethane. The products feature single density construction with flat bottom (DuraPaver) and flat bottom or drainage channel options (DuraTile). Both products have solid sides, which allow maximum contact from piece-to-piece for side adhesion, which is popular on rooftops, terraces and decks, as well as temporary installations. When fully adhering product’s bottom to base, both flat bottom and drainage channel design provide excellent surface contact.
Accessories include beveled edge pieces.
SIZE, THICKNESS & WEIGHT
DuraPaver
• 3.42 pavers per square foot
• 0.29 ft2 (0.027 m2) per paver
• 7 3/4" (197 mm) long x 6 1/4" (159 mm) wide x 4 1/2" (114 mm) at center
• Split paver - 7/8" (21 mm), 1.25 lb (0.57 kg)
• Beveled edge for split paver - 7/8" x 2 3/8" x 39 3/8" (21 x 60 x 1000 mm)
• Full paver - 1 3/4" (43 mm), 2.5 lb (1.1 kg)
• Beveled edge for full paver - 1 3/4" x 7" x 39 1/4" (43 x 180 x 1000 mm)
• Beveled edge for full paver - 1 3/4" x 11 3/4" x 39 1/4" (43 x 300 x 1000 mm)
DuraTile
• 5.38 ft2 (0.5 m2) per tile
• 39 1/4" x 19 5/8" (1000 x 500 mm) rectangular configuration
The following chemicals may cause damage to the surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel fuel, hydraulic and lubricating oils, acids and organic solvents.
These products are not suitable for extremely high abuse service environments such as those for vehicular traffic, rolling or sliding machinery or similar uses.
Due to the elastic characteristics of rubber, some variation in tile dimensions may be expected. This amount is approximately -3/64" (1 mm) to 3/32" (2 mm) in thickness and +/- 3/32" (2 mm) in length and width.
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing and Materials (ASTM)
• ASTM D257 Standard Test Methods for DC Resistance or Conductance of Insulating Materials
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers- Tension
• ASTM D518 Standard Test Method for Rubber Deterioration-Surface Cracking
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine
• ASTM D3676 Standard Specification for Rubber Cellular Cushion Used for Carpet or Rug Underlay
• ASTM D4060 Standard Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser
APPROVALS
Contact Surface America, Inc., for information on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
This surfacing system makes extensive use of recycled tire rubber and other rubber products.
PHYSICAL/CHEMICAL PROPERTIES
• Electrical conductivity (ASTM D257) - 1.1 x 10E4
• Freeze/thaw 40 cycles at - 40 degrees C - No change
• Thermal stability - -40 - 90 degrees C
• Accelerated weathering 2500 hours - No change
• Compression endurance 10,000 cycles with 10-ton load - No deterioration Test reports and additional product information are available upon request.
FIRE PERFORMANCE
Flash point - Between 650 - 800 degrees F (343 - 427 degrees C).
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees C). Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Do not proceed with floor surface installation until all applicable site work, including substrate preparation, fencing, equipment installation and other relevant work, has been completed. Verify that substrate conditions are suitable for installation of the surfacing system, and do not proceed with installation until unsuitable conditions are corrected.
METHODS
General
• DuraTiles are recommended to be laid in a quarter-length, staggered pattern. May also be installed straight
• Maintain a straight line at all tile joints
• Outdoors, DuraTile 5/8" (15 mm) and DuraPaver 7/8" (21 mm) must be installed with adhesive DuraTile 1 1/4" (30 mm) and 1 3/4" (43 mm) may be 100% adhered or adhered side to side outdoors
• Indoors, all thicknesses may be loose laid, adhered side to side or 100% adhered
• Use PlayGrip Adhesive where adhesive application is required
• For full adhesive installation, apply adhesive on tight asphalt or concrete at a rate of approximately 65 ft2/gal (1.63 m2/L). Adhesive consumption will increase as asphalt porosity increases
• Apply adhesive to the base using a notched trowel. Apply adhesive to tile sides using a putty knife, roller or adhesive from a tube
• For DuraTile, when adhering side-to-side, adhesive should be applied to approximately 60 perimeter inches (1524 mm) of the total 120 perimeter inches (3048 mm) of the tile to allow for rainwater drainage
• For side-to-side bonding with DuraPaver, adhere ends of the paver units
Installation Where Beveled Edges Are NOT Required:
1. Assume the abutting curb, fence or wall is not perfectly straight.
2. At any one of the 4 sides of the installation area, snap chalk line #1 approximately 6" (152 mm) in from curb, fence or wall.
3. Snap chalk line #2 perpendicular to line #1 approximately 6" (152 mm) in from curb, fence or wall.
4. Begin laying whole tiles where lines intersect. Lay whole tiles left to right along line #1 up to curb, fence or wall on the opposite side of chalk line #2. Cut last tile if needed to fit against curb, fence or wall.
5. Continue this process until reaching curb, fence or wall across from chalk line #1.
6. Go back and fill in gaps between the 2 original chalk lines and the curb, fence or wall on those 2 sides.
Installation Where Beveled Edges ARE Required:
1. Go around entire perimeter and snap a chalk line showing where beveled edge will end.
2. Lay beveled edge in place, fully adhered, on 2 perpendicular sides.
3. Begin laying whole tiles against beveled edge on a side against the installed beveled edge. Lay whole tiles left to right along the beveled edges.
4. Continue the process with each row until reaching opposite sides of tile area. Install the remaining beveled edges. DuraPaver used on walkway DuraTile Plus (2’ square with paver imprint)
PRECAUTIONS
The concrete or asphalt substrate must be level or uniformly sloped since variations will be telegraphed through to the tile surface.
DuraTile can usually accommodate undulation and variations from level in most rooftop applications. Verify this to be true on any specific application before proceeding.
Avoid tile installation when large temperature swings are expected during the time between adhesive application and final curing, as gapping between tiles may result.
Protect the installed surface from damage resulting from subsequent construction activity on the site.
BUILDING CODES
Current data on product compliance may be obtained from Surface America, Inc., technical support specialists.
6. Availability & Cost
AVAILABILITY
Contact Surface America, Inc., for information on availability.
COST
Cost information may be obtained from Surface America, Inc.
7. Warranty The standard warranty period is 5 years from date of product shipment. Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
Hose off entire surface to remove food, drink, sand, dirt and loose debris. A pressure washer may be used, but do not exceed 1500 psi (10,335 kPa) pressure or place nozzle closer than 12" (305 mm) to surface. While surface is still damp, apply a mild household or commercial cleaner to a small area using a sprayer. Scrub using a medium bristle brush. Repeat as necessary on heavily stained areas. Once entire surface has been cleaned, rinse using a garden hose with spray nozzle attachment. Complete maintenance recommendations are available from Surface America, Inc.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available from Surface America, Inc., upon request.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 Phone: (800) 999-0555 Phone: (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) www.surfaceamerica.com
PART 1 GENERAL
1.01 SUMMARY
A. Section Includes: Roll rubber athletic and recreational floor surfacing.
Specifier Note: Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. In the absence of related sections, delete paragraph below.
Specifier Note: Site materials and methods, drainage, equipment, fencing, substrate preparation and similar work is provided by others and is described in other sections. Consult with manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage, Fencing.
Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM C423 Standard Test Method for Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method.
2. ASTM C518 Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus.
3. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
4. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
5. ASTM E413 Standard Classification for Rating Sound Insulation.
6. ASTM E492 Standard Test Method for Laboratory Measurement of Impact Sound Transmission Through Floor- Ceiling Assemblies Using the Tapping Machine.
7. ASTM F137 Standard Test Method for Flexibility of Resilient Flooring Materials with Cylindrical Mandrel Apparatus.
8. ASTM F142 Standard Test Method for Indentation of Resilient Floor Tiles (McBurney Test).
9. ASTM F150 Standard Test Method for Electrical Resistance of Conductive and Static Dissipative Resilient Flooring.
10. ASTM F710 Standard Practice for Preparing Concrete Floors to Receive Resilient Flooring.
11. ASTM F925 Standard Test Method for Resistance to Chemicals of Resilient Flooring.
12. ASTM F970 Standard Test Method for Static Load Limit.
Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a single layer roll rubber floor surfacing system which has been designed, manufactured and installed to meet the following criteria:
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9" x 9" (229 x 229 mm) minimum.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the floor surfacing installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note: Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer having experience with projects of similar scope and complexity.
Specifier Note: Article below should include specific protection and environmental conditions required during storage. Coordinate
article below with Division 1 Product Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees C).
Specifier Note: In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install floor-surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Specifier Note: Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official. Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
Specifier Note: Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 5 years from date of substantial completion.
PART 2 PRODUCTS
Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as "or equal" or "or approved equal" or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of responsibility for determining "or equal" products.
2.01 ROLL RUBBER FLOOR SURFACING SYSTEM
Specifier Note: Retain or delete paragraph below per project requirements and specifier’s practice.
A. Manufacturer: Surface America, Inc.
1. Contact: PO Box 157, Williamsville, NY 14231; Telephone: (800) 999-0555, (716) 632-8413; Fax: (716) 632-8324; E-mail: (JavaScript must be enabled to view this email address); website: http://www.surfaceamerica.com.
Specifier Note: Retain, edit or delete paragraphs below to suit project and specifier practice.
B. Proprietary Products/Systems. Roll rubber floor surfacing system, including the following:
1. TuffRoll Athletic and Recreational Floor Surfacing:
a. Material: Combination of 100% post-consumer recycled SBR (styrene butadiene rubber) and 100% postindustrial recycled EPDM (ethylene propylene diene monomer) rubber.
b. Size: 48" (1219 mm) wide ¡& [Custom lengths to suit project (Specify requirements.)].
c. Thickness (Metric and Approximate Inch Measure): [1/4" (6 mm)] [3/8" (9 mm)] [1/2" (12 mm)].
d. Color: [100% Black] [10% Terra Cotta Red with 90% black] [10% Sky Blue with 90% black] [20% Sky Blue with 80% black] [5% Sky Blue & 5% Light Gray with 90% black] [10% Light Gray with 90% black] [20% Light Gray with 80% black] [Bright Green with 90% black] [5% Ginger & 5% Brown with 90% black][10% Primary Red with 90% black] [20% Primary Red with 80% black] [Yellow with 90% black][Custom colors up to 70% Black with 30% custom color: (Specify requirements.)].
Specifier Note: Custom color orders for full cylinder production are available. Orders can be placed in any of the thicknesses below in up to 30% color (70% black). These color portions can be virtually any combination of available EPDM colors.
e. Full Cylinder Production Yields: [1/4" (6 mm): 5000 ft2 (465 m2)] [3/8" (9 mm): 3200 ft2 (298 m2)] [1/2" (12 mm): 2400 ft2 (223 m2)].
f. Installation Method: [Indoor fully adhered] [Indoor loose-laid with double-stick tape at joints] [Outdoor fully adhered].
Specifier Note: Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements (Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify subordinate or secondary items that aid and assist primary products specified above or are necessary for preparation or installation of those items.
2.03 ACCESSORIES
A. Provide accessory items as follows:
1. Surface America Evergrip Adhesive:
a. Material: One-part polyurethane.
2. Double-Sided Tape:
a. Manufacturer: Acceptable to manufacturer of flooring material.
b. Type, Size, Style: Acceptable to manufacturer of flooring material.
PART 3 EXECUTION
Specifier Note: Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the floor-surfacing manufacturer.
Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the floor surfacing system.
B. Do not proceed with installation until unsuitable conditions are corrected.
Specifier Note: Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section.
3.03 PREPARATION
A. Surface Preparation: Ensure that the concrete or asphalt substrate is level or uniformly sloped since surface variations will be telegraphed through to the roll rubber surface.
B. Prepare floor substrates to comply with the requirements of ASTM F710.
Specifier Note: Coordinate article below with manufacturer’s recommended installation requirements. Retain appropriate language for adhesive or loose-laid installation.
3.04 INSTALLATION
A. Do not proceed with floor surfacing installation until all applicable site work, including substrate preparation, fencing, equipment installation and other relevant work, has been completed.
B. For outdoor installations, avoid placement when large temperature swings during the time between adhesive application and final curing are expected, as gapping between rolls may result.
C. For indoor installations, lay out rolls on floor along wall that will minimize cuts and waste. Allow material to lie flat approximately 12 hours to adjust to room temperature.
D. Adhesive Installations: Where first roll will be placed, on solid nonporous substrates, apply one-part polyurethane adhesive at a rate of approximately 75 ft2/gal (1.88 m2/L) using a 3/32" (2.4 mm) notched trowel. On open asphalt, apply adhesive at a rate of approximately 65 ft2/gal (1.63 m2/L) using a 1/8" (3.2 mm) notched trowel.
1. Do not allow adhesive to contact the upper surface of the material or to flow up through joints.
2. For about 1 hour, periodically roll each piece with a 100 lb (45 kg) carpet roller. Weight down any areas that appear to resist bonding to substrate.
3. To ensure tight joints, when butting 1 roll to the next, overlap joints by approximately 1/4" (6.4 mm) and work the joint back by hand to eliminate overlap.
4. For indoor adhesive installations, maintain constant temperature for at least 12 hours after flooring installation to avoid contraction or expansion.
5. For outdoor installations, temperature changes prior to full curing of the adhesive (approximately 12 hours) cause expansion and contraction of the flooring material. Trim material length only after adhesive has fully cured.
E. Loose-Laid Installations: Identify joint locations and snap a chalk line at each.
1. Apply double-stick tape to substrate.
2. Unroll and install 1 roll at a time until complete.
3. To ensure tight joints, when butting 1 roll to the next, overlap joints by approximately 1/4" (6.4 mm) and work the joint back by hand to eliminate overlap.
Specifier Note: Specify the final actions required to clean installed equipment or other completed work to properly function or perform. Coordinate article below with Division 1 Execution Requirements (Cleaning) Section.
3.05 CLEANING
A. Initial Cleaning: After completion of installation and before acceptance by Owner, perform the following cleaning operations:
1. Remove all surface soil, debris, sand and grit by sweeping, dusting, mopping or vacuuming.
2. Scrub floor with a neutral detergent (pH 7 - 8.5) using a buffer or auto-scrubber with a soft nylon brush or lint-free damp mop, changing water frequently.
3. Remove soiled solution with auto-scrubber or wet-vacuum.
4. Allow floor to dry thoroughly, not less than 6 - 8 hours.
Specifier Note: Specify provisions for protecting work after installation but prior to acceptance by the owner. Coordinate article below with Division 1 Execution Requirements Section.
3.06 PROTECTION
A. Protect the installed surface from damage resulting from subsequent construction activity on the site using kraft paper, plastic sheet or other appropriate means.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 (800) 999-0555 (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
3. Product Description
BASIC USE
TuffRoll™ Athletic and Recreational Flooring is designed for use in fitness centers, for jogging, aerobics, weights, and where exercise equipment and machinery are used. It is also well suited for use in sports and recreation facilities, including ice skating rinks. It is resistant to cutting and tearing, making it ideal for golf courses and snow ski areas. TuffRoll is used both indoors and outdoors for many other applications, including high traffic areas and multipurpose facilities.
COMPOSITION & MATERIALS
TuffRoll is formulated from a combination of 100% post-consumer recycled SBR (styrene butadiene rubber), post-industrial recycled EPDM (ethylene propylene diene monomer) rubber and polyurethane.
Indoor Installation Methods
Fully adhered with Surface America EverGrip Adhesive, or loose laid with double-stick tape at joints.
Outdoor Installation Method
Fully adhered with EverGrip Adhesive.
SIZE
48" (1220 mm) wide by custom lengths to suit project.
THICKNESSES
• 1/4" (6 mm)
• 3/8" (9 mm)
• 1/2" (12 mm)
COLORS
Standard color options available in any quantity include:
Black (solid)
Terra Cotta Red (with 90% black)
Sky Blue (with 80% or 90% black)
5% Sky Blue & 5% Light Gray (with 90% black)
Light Gray (with 80% or 90% black)
Bright Green (with 90% black)
5% Ginger & 5% Brown (with 90% black)
Primary Red (with 80% or 90% black)
Yellow (with 90% black)
Full cylinder production yields are as follows:
• 1/4" (6 mm) - 5000 ft2 (465 m2)
• 3/8" (9 mm) - 3200 ft2 (298 m2)
• 1/2" (12 mm) - 2400 ft2 (223 m2)
Custom color orders for full cylinder production are welcomed. Orders can be placed in any of the above thicknesses in up to 30% color (70% black). These color portions can be virtually any combination of available EPDM colors.
LIMITATIONS
The following chemicals may cause damage to the surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel fuel, hydraulic and lubricating oils, acids and organic solvents.
This product is not suitable for extremely high abuse service environments such as those for vehicular traffic, rolling or sliding machinery or similar uses. It is resistant to golf spikes, skate blades, ski edges and similar equipment, but it is not impervious to damage.
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing and Materials (ASTM)
• ASTM C423 Standard Test Method for Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method
• ASTM C518 - Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers- Tension
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine
• ASTM D2859 Standard Test Method for Ignition Characteristics of Finished Textile Floor Covering Materials
• ASTM E413 Standard Classification for Rating Sound Insulation
• ASTM E492 Standard Test Method for Laboratory Measurement of Impact Sound Transmission Through Floor-Ceiling Assemblies Using the Tapping Machine
• ASTM F137 Standard Test Method for Flexibility of Resilient Flooring Materials with Cylindrical Mandrel Apparatus
• ASTM F142 Standard Test Method for Indentation of Resilient Floor Tiles (McBurney Test)
• ASTM F150 Standard Test Method for Electrical Resistance of Conductive and Static Dissipative Resilient Flooring
• ASTM F710 Standard Practice for Preparing Concrete Floors to Receive Resilient Flooring
• ASTM F925 Standard Test Method for Resistance to Chemicals of Resilient Flooring
• ASTM F970 Standard Test Method for Static Load Limit
APPROVALS
Contact manufacturer for information on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
This product makes extensive use of both post-industrial and post-consumer recycled rubber materials.
Test reports and additional product information are available upon request.
FIRE PERFORMANCE
TuffRoll complies with ASTM D2859 Standard Test Method for Ignition Characteristics of Finished Textile Floor Covering Materials.
SOUND PERFORMANCE
TuffRoll complies with ASTM C423 Standard Test Method for Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method.
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees C). Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Do not proceed with floor surface installation until all applicable site work, including substrate preparation, fencing, equipment installation and other relevant work, has been completed.
Verify that substrate conditions are suitable for installation of the surfacing system and do not proceed with installation until unsuitable conditions are corrected. Remove all dust, dirt, grease and foreign materials from the substrate. Assume that walls or curbs abutting installation are not perfectly straight. Prepare floor substrates to comply with the requirements of ASTM F710.
METHODS
For indoor installation, lay out rolls on floor along wall that will minimize cuts and waste.
Allow material to lie flat approximately 12 hours to adjust to room temperature.
For Adhesive Installations: Where first roll will be placed, on solid nonporous substrates, apply one-part polyurethane adhesive at a rate of approximately 75 ft2/gal (1.88 m2/L) using a 3/32" (2.4 mm) notched trowel. On open asphalt, apply adhesive at a rate of approximately 65 ft2/gal (1.63 m2/L) using a
1/8" (3.2 mm) notched trowel. Do not allow adhesive to contact the upper surface of the material or to flow up through joints.
For about 1 hour, periodically roll each piece with a 100 lb (45 kg) carpet roller. Weight down any areas that appear to resist bonding to substrate. To ensure tight joints, when butting one roll to the next, overlap joints by approximately 1/4" (6 mm) and work the joint back by hand to eliminate overlap.
For Loose-Laid Installations: Identify joint locations and snap a chalk line at each. Apply double-stick tape to substrate. Unroll and install one roll at a time until complete. Butt rolls as described above.
Initial Cleaning: After completion of installation and before acceptance by Owner, perform the following cleaning operations:
1. Remove all surface soil, debris, sand and grit by sweeping, dusting, mopping or vacuuming.
2. Scrub floor with a neutral detergent (pH 7 - 8.5) using a buffer or auto-scrubber with a soft nylon brush or lint-free damp mop, changing water frequently.
3. Remove soiled solution with auto-scrubber or wet-vacuum.
4. Allow floor to dry thoroughly, not less than 6 - 8 hours.
5. Protect floor using kraft paper, plastic sheet or other appropriate means.
Complete installation recommendations are available from Surface America, Inc.
PRECAUTIONS
• For indoor adhesive installations, maintain constant temperature for at least 12 hours after flooring installation to avoid contraction or expansion
• For outdoor installations, temperature changes prior to full curing of the adhesive (approximately 12 hours) cause expansion and contraction of the flooring material. Trim material only after adhesive has fully cured
• Protect the installed surface from damage resulting from subsequent construction activity on the site
BUILDING CODES
Current data on product compliance may be obtained from Surface America, Inc., technical support specialists.
6. Availability & Cost
AVAILABILITY
Contact Surface America, Inc., for information on availability.
COST
Cost information may be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is 5 years from date of product shipment. Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
Hose off entire surface to remove food, drink, sand, dirt and loose debris. A pressure washer may be used, but do not exceed 1500 psi (10,335 kPa) pressure or place nozzle closer than 12" (305 mm) to surface. While surface is still damp, apply a mild household or commercial cleaner to a small area using a sprayer.
Scrub using a medium bristle brush. Repeat as necessary on heavily stained areas. Once entire surface has been cleaned, rinse using a garden hose with spray nozzle attachment.
Complete maintenance recommendations are available from Surface America, Inc.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available from Surface America, Inc., upon request.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 Phone: (800) 999-0555 Phone: (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
PART 1 GENERAL
1.01 SUMMARY
A. Section Includes: Resilient tile athletic surfacing system.
Specifier Note: Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. In the absence of related sections, delete paragraph below.
Specifier Note: Site materials and methods, drainage, athletic equipment, fencing, substrate preparation and similar work are provided by other manufacturers and are described in other sections. Consult with manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage, Fencing, Play Field Equipment and Structures.
Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a listing of all references used in this section.
1.02 REFERENCES
American Society for Testing and Materials (ASTM):
ASTM D256 Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics.
ASTM D638 Standard Test Method for Tensile Properties of Plastics.
ASTM D648 Standard Test Method for Deflection Temperature of Plastics Under Flexural Load in the Edgewise Position.
ASTM E84 Standard Test Method for Surface Burning Characteristics of Building Materials.
Underwriters Laboratories, Inc. (UL):
1. UL94-HB Standard Horizontal Burn Test.
Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with other systems. The following approvals do not apply to AmeriTile H2O.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a polymer tile athletic surfacing system which has been designed, manufactured and installed to meet the approval criteria of the following organizations:
United States Tennis Association (USTA).
Roller Hockey International (RHI).
USA Hockey.
USA Volleyball.
E-Modulus (ASTM D638): 157,500 psi (1085 MPa).
Tensile Strength at Yield (ASTM D638): 3450 psi (24 MPa).
Elongation at Yield (ASTM D638): 12%.
Notched IZOD (ASTM D256): No break.
Deflection Temperature (ASTM D648): 190 degrees F (88 degrees C).
Test reports and additional product information are available upon request.
Meets UL94-HB Standard.
Flamespread (ASTM E84): 70 (Class B/Class II).
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
Product Data: Submit manufacturer’s product data and installation instructions.
Verification Samples: Submit manufacturer’s standard verification samples of 9" x 9" (229 x 229 mm) minimum.
Quality Assurance/Control Submittals: Submit the following:
Certificate of qualifications of the surfacing installer.
Closeout Submittals: Submit the following:
Warranty documents specified herein.
Specifier Note: Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer having experience with projects of similar scope and complexity.
Specifier Note: Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees C).
Specifier Note: In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install surfacing system when minimum ambient temperature is 45 degrees F (7 degrees C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Specifier Note: Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official. Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
Specifier Note: Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 10 years from date of product shipment.
PART 2 PRODUCTS
Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as "or equal" or "or approved equal" or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of responsibility for determining "or equal" products.
2.01 RESILIENT TILE ATHLETIC FLOOR SURFACING SYSTEM
Specifier Note: Retain or delete paragraph below per project requirements and specifier’s practice.
A. Manufacturer: Surface America, Inc.
1. Contact: PO Box 157, Williamsville, NY 14231; Telephone: (800) 999-0555, (716) 632-8413; Fax: (716) 632-8324; E-mail: (JavaScript must be enabled to view this email address); website: http://www.surfaceamerica.com.
B. Proprietary Products/Systems. Resilient tile athletic surfacing system, including the following:
1. AmeriTile Indoor Sport Tile:
a. Material: High impact polypropylene copolymer with proprietary color pigments, UV and antioxidant stabilizers.
b. Size and Weight: 12" x 12" x 1/2" (305 x 305 x 12.7 mm) 0.9 psf (4.4 kg/m2).
Specifier Note: Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements (Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify subordinate or secondary items that aid and assist primary products specified above or are necessary for preparation or installation of those items.
2.03 ACCESSORIES
A. Provide accessory items as follows:
1. AmeriTile Indoor Sport Underlayment:
a. Material: 100% post-consumer recycled SBR (Styrene Butadiene Rubber) and polyurethane roll rubber underlayment.
b. Thickness: 0.12" (3 mm).
2. AmeriTile Indoor Sport Accessory Pieces:
a. Material: Same as compatible AmeriTile.
b. Size: Edge piece 12" x 1 3/4" x 1/2" (305 x 43 x 12.5 mm).
c. Color: Same as compatible AmeriTile.
d. Piece Type: [Edge piece] [Corner piece].
e. Configuration: [Male] [Female].
3. AmeriTile Outdoor Sport Accessory Pieces:
a. Material: Same as compatible AmeriTile.
b. Size: Edge piece: 12" x 1 3/4" x 1/2" (305 x 43 x 12.5 mm).
c. Color: Same as compatible AmeriTile.
d. Piece Type: [Edge piece] [Corner piece].
e. Configuration: [Male] [Female].
4. AmeriTile Outdoor Court Accessory Pieces:
a. Material: Same as compatible AmeriTile.
b. Size: Edge piece: 12" x 1 3/4" x 5/8" (305 x 43 x 15.5 mm).
c. Color: Same as compatible AmeriTile.
d. Piece Type: [Edge piece] [Corner piece].
e. Configuration: [Male] [Female].
PART 3 EXECUTION
Specifier Note: Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the surfacing manufacturer.
Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the surfacing system.
B. Do not proceed with installation until unsuitable conditions are corrected.
Specifier Note: Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section.
3.03 PREPARATION
A. Surface Preparation: Ensure that the substrate is level or uniformly sloped since surface variations will be telegraphed through to the tile surface.
B. Prepare substrate to provide a medium, dense finish with level tolerance of (+) or (-) 1/8" (3.2 mm) in any 10’ (3 m) radius.
C. Ensure that substrate is free of debris before tiles are installed.
Specifier Note: Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with athletic floor surfacing installation until all applicable site work, including substrate preparation, fencing, equipment installation and other relevant work, has been completed.
B. For outdoor installations in excess of 100’ (31 m) in length, the periphery of the court surface must be mechanically fastened to the base.
C. Final trim is to be within 1/2" (12.7 mm) of any backstop or side stop under all conditions.
D. No gaps, spaces or openings between modules are permitted.
E. Apply game lines after tile installation in compliance with tile and paint manufacturer’s recommendations.
Specifier Note: Specify provisions for protecting work after installation but prior to acceptance by the owner. below with Division 1 Execution Requirements Section.
3.05 PROTECTION
A. Protect the installed surface from damage resulting from subsequent construction activity on the site.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 (800) 999-0555 (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
3. Product Description
BASIC USE
AmeriTile™ recreational and athletic surfacing systems are widely used in schools, parks and recreation department facilities, churches, major hotels, health clubs and for profit recreation centers.
AmeriTile offers high resiliency for player comfort and injury reduction. The surface offers traction for improved safety and performance. Modular designs enable rapid installation time and facilitate repairs. Tile application provides for ease of replacement and court portability.
• Outdoor Sport - In-line hockey, basketball, volleyball
• Outdoor Court - Tennis, basketball, volleyball
These products are specified under various sections, depending on project application, including 02790 Athletic & Recreational Surfaces or 09622 Athletic Flooring.
COMPOSITION & MATERIALS
• AmeriTile Indoor Sport - High impact polypropylene copolymer with UV and antioxidant stabilizers
• AmeriTile Outdoor Sport and AmeriTile Outdoor Court - High impact polypropylene copolymer with UV and antioxidant stabilizers
Indoor Sport is always applied over a 3 mm thick resilient 100% post-consumer recycled SBR (Styrene Butadiene Rubber) and polyurethane roll rubber underlayment. This method enhances shock resistance and sound attenuation.
Accessories for Outdoor Sport, Indoor Sport and Outdoor Court include male and female edge pieces and corner pieces.
DIMENSIONS & WEIGHT
• AmeriTile Indoor Sport - 12" x 12" x 1/2" (305 x 305 x 12.7 mm) 0.9 psf (4.4 kg/m2)
• AmeriTile Outdoor Sport - 12" x 12" x 1/2" (305 x 305 x 12.7 mm) 0.73 psf (3.6 kg/m2)
• AmeriTile Outdoor Court - 12" x 12" x 5/8" (305 x 305 x 15.9 mm) 0.75 psf (3.7 kg/m2)
COLORS
AmeriTile Outdoor Sport, AmeriTile Outdoor
Court and AmeriTile Indoor Sport colors:
• White
• Grass Green
• Silver
• Terra Cotta
• Orange
• Sand
• Brown
• Light Blue
• Dark Blue
• Gray
• Yellow
• Black
• Bright Red
• Forest Green
• Ice Blue
LIMITATIONS
As a general rule, indoor tiles are designed for indoor use only. Outdoor tiles may be used either indoors or outdoors. Resilient flooring of this type is not designed to withstand high abrasion, rolling equipment, exposure to sharp tools and similar extreme service conditions. For more information on recommended and excluded uses, contact Surface America, Inc. Service temperature range: -50 - 275 degrees F (-46 - 135 degrees C).
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing and Materials (ASTM)
• ASTM D256 Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics
• ASTM D638 Standard Test Method for Tensile Properties of Plastics
• ASTM D648 Standard Test Method for Deflection Temperature of Plastics Under Flexural Load in the Edgewise Position
• ASTM E84 Standard Test Method for Surface Burning Characteristics of Building Materials Underwriters Laboratories, Inc. (UL) - UL 94-HB standard
APPROVALS
• United States Tennis Association (USTA)
• Roller Hockey International (RHI)
• USA Hockey
• USA Volleyball
Contact Surface America, Inc., for more information on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
The materials from which these products are made are recyclable. Contact Surface America, Inc., for information on recycled content, which varies with color.
• Deflection temperature (ASTM D648) - 190 degrees F (88 degrees C)
Test reports and additional product information are available upon request.
FIRE PERFORMANCE
• Meets UL 94-HB standard
• Flamespread (ASTM E84) - 70 (Class B/Class II)
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7 degrees C) and a maximum temperature of 100 degrees F (38 degrees C). Install surfacing system when minimum ambient temperature is 45 degrees F (7 degrees C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Prepare substrate to provide a medium, dense finish with level tolerance of (+) or (-) 1/8" (3.2 mm) in any 10’ (3 m) radius. Ensure that substrate is free of debris before tiles are installed.
METHODS
Do not proceed with tile installation until all applicable site work, including substrate preparation, drywall, plastering and other relevant work, has been completed.
Verify that substrate conditions are suitable for installation of the tile system and do not proceed with installation until unsuitable conditions are corrected.
For outdoor installations in excess of 100’ (31m) in length, the periphery of the court surface must be mechanically fastened to the base. Final trim is to be within 1/2" (12.7 mm) of any backstop or side stop under all conditions. No gaps, spaces or openings between modules are permitted. Game lines should be applied in compliance with tile and paint manufacturer’s recommendations.
Contact Surface America, Inc., for complete installation information.
PRECAUTIONS
The substrate must be level or uniformly sloped since variations will be telegraphed through to the tile surface. Protect the installed tile surface from damage resulting from subsequent construction activity on the site.
BUILDING CODES
Current data on product compliance may be obtained from Surface America’s technical support specialists.
6. Availability & Cost
AVAILABILITY
Contact Surface America, Inc., for information on availability.
COST
Cost information may be obtained from Surface America, Inc.
7. Warranty
The manufacturer agrees to replace any of its products, which are defective due to imperfect material or manufacturing which may develop within ten (10) years from date of original purchase, subject to a schedule of limitations. Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
Solid top tiles may be dust mopped or wet mopped as required. Use a water based dust mop treatment. Oil based treatments may make the floor slippery. Damp mop with a detergent solution. Rinse well after application. Cleaning in the morning, or before use, helps prevent soil from becoming ground into the material. To restore or add a glossy shine, a cleaner/wax solution may be applied. Follow label instructions on products used. A heavy-duty vacuum cleaner works well on both open grid and solid top designs.
For heavily soiled floors, an automatic scrubbing system may be employed. A soft nylon brush and neutral pH solution works best. Test a small area first to determine effectiveness and to ensure no damage to the floor.
Grid designs may be hosed or sprayed in place where drainage is present. Otherwise, the material may be taken outdoors for cleaning. A power washer will remove tough soil and will not damage the material.
If static develops, an anti-stat product or Downy» Fabric Softener solution may be applied. Use only enough to solve the problem without making floor too slippery. A maximum 50:1 water to Downy» mixture can be employed.
Hard water calcium deposits may be removed with commercially available acid based cleaners. Read and follow label instructions. Handle carefully. Rinse well.
Scuff marks and stains: No marking sole shoes or sneakers should be used on floor. Commercial window cleaners or citrus (limonene) cleaners may be used. A mild abrasive cleaner (Soft Scrub™ or similar) may be used. Read and follow label instructions. Use light pressure. Rubbing scuffmarks with the sole of a light colored sneaker (the "eraser" effect) also works.
Notice: Avoid chemical solvents such as acetone, paint thinner and the like as they may attack the base material. If these must be used, test a small area for possible damage. Rinse immediately with water. Complete maintenance recommendations are available from Surface America, Inc.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available from Surface America, Inc., upon request.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 Phone: (800) 999-0555 Phone: (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) www.surfaceamerica.com
PART 1: GENERAL
1.01 SUMMARY
A. Section Includes: Resilient gymnasium floor surfacing system.
Specifier Note: Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. In the absence of related sections, delete paragraph below.
Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D471 Standard Test Method for Rubber Property-Effect of Liquids.
3. ASTM D575 Standard Test Methods for Rubber Properties in Compression.
4. ASTM E84 Standard Test Method for Surface Burning Characteristics of Building Materials.
Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with other systems.
1.03 SYSTEM DESCRIPTION
ElastoFloor-RP™
A. Description: 4-12mm rubber base layer
2mm Polyurethane wear layer
B. Testing Procedure: Testing was performed according to DIN 18032-2, and ASTM D-412, D-4060, and D-624. Test results based on 7+2mm systems.
C. Performance Requirements:
Ball Rebound DIN 18032 99%
Surface Hardness ASTM D-2240 75+/-5
Wear Resistance ASTM D-4060
(500 g/H18/3000 revolutions) 0.17
Friction DIN 18032-2 0.42
Impact Resistance DIN 18032-2 11Nm
Standard Information DIN 18032-2 0.7mm
Shock Absorption DIN 18032-2 23%
D. Top Layer Properties:
Tensile ASTM D-412 18.4Nmm2
Elongation at Break ASTM D-412 813%
Tear Strength ASTM D-624 37.3N/mm
Inflammability of Top Layer Class 1 – not flammable
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the gymnasium flooring installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note: Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer having experience with projects of similar scope and complexity.
Specifier Note: Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F and a maximum temperature of 100 degrees F. Maintain maximum 50% relative humidity.
Specifier Note: In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install surfacing system when minimum ambient temperature is 60degrees F and maximum ambient temperature is 100 degrees F.
1. The building shall be enclosed and weather tight.
2. Permanent heat, light and ventilation shall be installed and operating during and after installation.
3. Moderate room temperature of 65-75 degrees F or more, and humidity no higher than 50% shall be maintained for a week prior to and during installation.
Specifier Note: Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official. Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
Specifier Note: Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 2 years from date of substantial completion.
PART 2: PRODUCTS
Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as "or equal" or "or approved equal" or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of responsibility for determining "or equal" products.
2.01 RESILIENT GYMNASIUM FLOOR SURFACING SYSTEM
Specifier Note: Retain or delete paragraph below per project requirements and specifier’s practice.
A. Manufacturer: Surface America, Inc.
1. Contact: PO Box 157, Williamsville, NY 14231; Telephone: (800) 999-0555, (716) 632-8413; Fax: (716) 632-8324; E-mail: (JavaScript must be enabled to view this email address); website: http://www.surfaceamerica.com.
B. Proprietary Products/Systems: Resilient gymnasium floor surfacing system, including the following:
1. ElastoFloor-RP System:
a. Material: Resilient rubber base, with liquid polyurethane.
b. b. Surface Color: [Tan] [Camel] [Grey] [Gold] [Terra Cotta] [Green] [Blue] [Custom Color Match: (Specify color.)].
c. c. Line Paint Color: [Black] [Blue] [Red] [White] [Green] [Yellow] [Grey] [Orange].
Specifier Note: Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements (Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify subordinate or secondary items that aid and assist primary products specified above or are necessary for preparation or installation of those items.
2.03 MATERIALS
A. Accessory Materials: Refer to other sections for related materials.
B. Proprietary Products: Provide flooring materials as follows:
Specifier Note: Retain paragraph below applicable to specified system.
1. ElastoFloor Roll-Pour (RP) System:
a. ElastoFloor primer coating – if required
b. Rubber underlayment – recycled, prefabricated
a. Seal layer
b. Resin layer - self leveling, 100% 2-component polyurethane
c. Finish layer - ElastoFloor pigmented polyurethane coating
d. Game markings - ElastoFloor 2-component polyurethane line paints
PART 3: EXECUTION
Specifier Note: Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
B. Comply with the instructions and recommendations of the gymnasium-flooring manufacturer.
Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the gymnasium flooring system.
B. Do not proceed with installation until unsuitable conditions are corrected.
Specifier Note: Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section.
3.03 PREPARATION
A. Surface Preparation: Ensure that the substrate is level or uniformly sloped since surface variations may be telegraphed through to the flooring surface.
B. Prepare substrate to provide a medium, dense finish with level tolerance of (+) or (-) 1/8" (3.2 mm) in any 10’ (3 m) radius.
C. Do not install flooring until all masonry, painting, plaster, tile, marble and terrazzo work is completed, and overhead mechanical trades and painters have finished in the areas to receive the flooring.
1. Do not begin flooring installation until all subcontract work that would cause damage, dirt, dust or interruption of normal installation pace is completed.
D. Sub-floors shall be clean, dry, and free from dirt, dust, oil, grease, paint, alkali, concrete curing agents, hardening and parting compounds, old adhesive residue or other foreign materials.
E. The installation area shall be closed to all traffic and activity for a period to be determined by the flooring contractor.
Specifier Note: Coordinate article below with manufacturer’s recommended installation requirements. Retain paragraph applicable to specified system.
3.04 INSTALLATION
SITE CONDITIONS
Building must be closed in, permanent lighting and HVAC must function. Room must be conditioned prior to and during installation of systems. Relative humidity must not exceed 60% during installation. All backboards and overhead work must be completed. All in ground sleeve must be set and level with final playing surface. No other trades will be allowed in the work area. Stored materials must be protected and keep at a minimum of 40 F and a maximum of 100 F.
SUBSTRATE
Apply no sealers or curing compounds to the concrete.
The slab shall meet a tolerance of 1/8" in 10’. Concrete shall cure a minimum of 60 days and test for moisture content of less than 5%. The concrete shall be free of all bond breakers, such as paint, joint compound, etc. The final slab shall be clean, level, and dry. If substrate does not meet specified tolerances, high spots shall be ground down smooth and low spots leveled with approved materials. Consult with manufacturer.
INSTALLATION
• Primer – If required, apply 1-part polyurethane primer to substrate at the rate of 400-500 SF per gallon.
• Rubber underlayment – Mix and apply, with proper notched trowel, 2-part polyurethane adhesive at the rate of .15 lbs. per SF. Install prefabricated rubber underlayment into fresh adhesive, cut and fit as necessary, do not compress seams, roll mat with 80-100 LB linoleum roller to ensure transference of adhesive, repeat as necessary.
• Seal Layer – Mix and apply 2-part non-sag polyurethane, with flat trowel at the rate of .13 lbs. per SF, to seal pores in rubber underlayment.
• Top resin layer – Mix and apply 2-part polyurethane elastomer, with Swedish knife, in a wet-to-wet fashion, at the rate of .55 lbs. per SF, to achieve typical 2mm thickness.
• Finish – Mix and roll apply 2-part pigmented polyurethane coatings to resin layer, at the rate of .03 lbs. per SF.
• Game line markings – Measure, lay out, mask, mix and apply 2-part marking compounds, and apply game lines, as required.
CURE TIME
Do not allow foot traffic or other trades on completed floor system for a period of one week, or as per manufacturers recommendations.
3.05 PROTECTION
A. Protect the installed flooring surface from damage resulting from subsequent construction activity on the site.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 Phone: (800) 999-0555 Phone: (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
PART 1 GENERAL
1.01 SUMMARY
A. Section Includes: Recreational and High Traffic Flooring Surface System.
Specifier Note: Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. Add section numbers and titles per CSI MasterFormat and specifier’s practice. In the absence of related sections, delete paragraph below.
Specifier Note: Site materials and methods, drainage, playground equipment, fencing, substrate preparation and similar work are provided by others and are described in other sections. Consult with manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage, Fencing, Playground Equipment and Structures.
Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 1 References Section may establish the
edition date of standards. This article does not require compliance with standard. It is a listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials.
5. ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester.
6. ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment.
Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a 1 layer rubber-polyurethane flooring surface system which has been designed, manufactured and installed to meet the following criteria:
5. Accessibility: Comply with requirements of ASTM F1951.
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9" x 9" (229 x 229 mm) minimum.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the flooring surface installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note: Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer approved and trained by the manufacturer of the flooring surface system, having experience with other projects of the scope and scale of the work described in this section.
B. Certifications: Certification by manufacturer that installer is an approved applicator of the flooring surface system.
Specifier Note: Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage & Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum temperature of 90 degrees F (32 degrees C). Specifier Note: In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install flooring surface system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C). Do not install in steady or heavy rain.
Specifier Note: Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official. Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
C. Proper drainage is critical to the longevity of the EverTop surfacing system. Inadequate drainage will cause premature breakdown of the poured system in affected areas; and void the warranty.
Specifier Note: Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 5 years from date of completion of work (2 years in water play areas, pool surrounds or similar applications).
PART 2 PRODUCTS
Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as "or equal" or "or approved equal" or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of
responsibility for determining "or equal" products.
2.01 RECREATIONAL AND HIGH TRAFFIC FLOORING SYSTEM
Specifier Note: Retain or delete paragraph below per project requirements and specifier’s practice.
A. Manufacturer: Surface America, Inc.
1. Contact: PO Box 157, Williamsville, NY 14231; Telephone: (800) 999-0555, (716) 632-8413; Fax: (716) 632-8324; E-mail: (JavaScript must be enabled to view this email address); website: http://www.surfaceamerica.com.
B. Proprietary Products/Systems. Recreational and High Traffic Flooring System, including the following:
1. EverTop Primer:
a. Material: Polyurethane.
2. EverTop Flooring Surface:
a. Material: Blend of recycled EPDM (ethylene propylene diene monomer) and polyurethane.
b. Thickness: Nominal 1/2" (12.7 mm), minimum 3/8" (9.5 mm), maximum 5/8" (15.9 mm).
d. Dry Static Coefficient of Friction (ASTM D2047): 1.0.
e. Wet Static Coefficient of Friction (ASTM D2047): 0.9.
f. Dry Skid Resistance (ASTM E303): 89.
g. Wet Skid Resistance (ASTM E303): 57.
Specifier Note: Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements (Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify proportions and procedures for site mixing materials. Mixing is the preparation of materials for use and is considered to be part of the manufacturing process.
2.03 MIXES
A. Required mix proportions by weight:
a. Top Surface: 18% polyurethane, 82% rubber.
PART 3 EXECUTION
Specifier Note: Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the flooring surface manufacturer.
Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the flooring surface system.
B. Do not proceed with installation until unsuitable conditions are corrected.
C. Proper drainage is critical to the longevity of the EverTop surfacing system. Inadequate drainage will cause premature breakdown of the poured system in affected areas; and void the warranty.
Specifier Note: Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section. Variation in the flooring substrate, including cracks and surface irregularities, will be telegraphed through to the finish surface. Existing flooring materials should be prepared to ensure an acceptable finish. EverTop is porous. Provide for drainage in applications where exposure to precipitation is expected. Consult Surface America, Inc., for more information on product limitations and recommended and excluded uses.
3.03 PREPARATION
Specifier Note: Retain, edit or delete paragraph below to suit project requirements and specifier practice.
A. Existing Substrate Preparation:
a. Remove from substrate any loose or delaminated material that would be deleterious to application of the new flooring surface.
b. Fill cracks in existing concrete with cementitious patching compound.
B. Surface Preparation: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers, such as playground equipment support legs, curbs or slabs that will contact the flooring surface system, at the rate of 300 ft2/gal (7.5 m2/L).
Specifier Note: Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with flooring surface installation until all applicable site work, including substrate preparation, fencing, playground equipment installation and other relevant work, has been completed.
B. Primer Application: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers, such as playground equipment support legs, curbs or slabs that will contact the flooring surface system, at the rate of 300 ft2/gal (7.5 m2/L).
C. Flooring Installation:
1. Using a hand trowel, install flooring at a consistent density of 58 pounds, 9 ounces per cubic foot (938 kg/m3) to a nominal thickness of 1/2" (12.7 mm) or as otherwise specified (minimum thickness 3/8" (9.5 mm)).
2. Allow flooring to cure for a minimum of 48 hours.
3. At the end of the minimum curing period, verify that the flooring is sufficiently dry and firm to allow foot traffic and use without damage to the surface.
4. Do not allow foot traffic or use of the flooring until it is sufficiently cured.
Specifier Note: Specify provisions for protecting work after installation but prior to acceptance by the owner. Coordinate article below with Division 1 Execution Requirements Section.
3.05 PROTECTION
A. Protect the installed surface from damage resulting from subsequent construction activity on the site.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 (800) 999-0555 (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
3. Product Description
BASIC USE
ElastoFloor-RP is designed for multi-purpose gymnasium flooring in schools, recreation centers, and other similar facilities. These surfaces are well suited for basketball, volleyball, jogging, tennis, as well as other sport and non-sport activities. ElastoFloor-RP is the ultimate multipurpose sport flooring system, and can be constructed to meet the highest performance standards available.
COMPOSITION & MATERIALS
ElastoFloor-RP is a composite synthetic flooring system that combines the best of the prefabricated systems with the best of the fluid applied systems. This system consists of a fully adhered rubber base mat, mat thickness from 4-14mm. The installed mat is sealed with a non-sag polyurethane. The top resin layer of self-leveling polyurethane is fluid applied to the specified thickness, typically 2mm. The system is coated with 2-part pigmented polyurethane and game lines, as required.
SYSTEM COMPONENTS
• Primer – 1 part polyurethane, if required, consult with manufacturer.
• Base layer – fully adhered, pre-manufactured recycled rubber underlayment. Thickness from 4-14mm.
• Seal layer – 2-part non-sag polyurethane.
• Top resin layer – 2-part self-leveling, shore 75, high tensile polyurethane elastomer.
Proper subsurface requirements are necessary to ensure maximum performance of the system. Proper usage and maintenance is required to meet warranty terms.
4. Technical Data
APPLICABLE STANDARDS
• ASTM D-412 Tensile Strength
• ASTM D-224 Shore Hardness
• ASTM D-2632 Vertical Rebound
• ASTM D-395-B Compression Set
• ASTM D-1894 Coefficient of Friction
• ASTM D-471 Moisture Absorption
• ASTM D-412 Elongation
• Tabor Abrader Abrasion
• ASTM E84 Flamespread
• DIN 18 032 Part
ENVIRONMENTAL CONSIDERATIONS
These systems make use of recycled tire rubber (SBR), as an optional component.
PHYSICAL PROPERTIES
Performance Requirements:
Ball Rebound DIN 18032 99%
Surface Hardness ASTM D-2240 75+/-5
Wear Resistance ASTM D-4060
(500 g/H18/3000 revolutions) 0.17
Friction DIN 18032-2 0.42
Impact Resistance DIN 18032-2 11Nm
Standard Information DIN 18032-2 0.7mm
Shock Absorption DIN 18032-2 23%
Top Layer Properties:
Tensile ASTM D-412 18.4Nmm2
Elongation at Break ASTM D-412 813%
Tear Strength ASTM D-624 37.3N/mm
Inflammability of Top Layer Class 1 – not flammable
Test results and additional product information are available upon request.
FIRE PERFORMANCE
Flamespread (ASTM E84) – Less than 150
5. Installation
SITE CONDITIONS
Building must be closed in, permanent lighting and HVAC must function. Room must be conditioned prior to and during installation of systems. Relative humidity must not exceed 60% during installation. All backboards and overhead work must be completed. All in ground sleeve must be set and level with final playing surface. No other trades will be allowed in the work area. Stored materials must be protected and keep at a minimum of 40 F and a maximum of 100 F.
SUBSTRATE
Apply no sealers or curing compounds to the concrete.
The slab shall meet a tolerance of 1/8" in 10’. Concrete shall cure a minimum of 60 days and test for moisture content of less than 5%. The concrete shall be free of all bond breakers, such as paint, joint compound, etc. The final slab shall be clean, level, and dry. If substrate does not meet specified tolerances, high spots shall be ground down smooth and low spots leveled with approved materials. Consult with manufacturer.
INSTALLATION
• Primer – If required, apply 1-part polyurethane primer to substrate at the rate of 400-500 SF per gallon.
• Rubber underlayment – Mix and apply, with proper notched trowel, 2-part polyurethane adhesive at the rate of .15 lbs. per SF. Install prefabricated rubber underlayment into fresh adhesive, cut and fit as necessary, do not compress seams, roll mat with 80-100 LB linoleum roller to ensure transference of adhesive, repeat as necessary.
• Seal Layer – Mix and apply 2-part non-sag polyurethane, with flat trowel at the rate of .13 lbs. per SF, to seal pores in rubber underlayment.
• Top resin layer – Mix and apply 2-part polyurethane elastomer, with Swedish knife, in a wet-to-wet fashion, at the rate of .55 lbs. per SF, to achieve typical 2mm thickness.
• Finish – Mix and roll apply 2-part pigmented polyurethane coatings to resin layer, at the rate of .03 lbs. per SF.
• Game line markings – Measure, lay out, mask, mix and apply 2-part marking compounds, and apply game lines, as required.
CURE TIME
Do not allow foot traffic or other trades on completed floor system for a period of one week, or as per manufacturers recommendations.
6. Availability & Cost
Contact Surface America, Inc. for information on availability.
Cost information can be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is two years from the date of substantial completion. Contact Surface America, Inc. for more information on warranty terms.
8. Maintenance
In order to ensure maximum service life of ElastoFloor-RP Systems, Surface America, Inc. makes the following recommendations:
• Floor should be cleaned as required to maintain its appearance. Dust mop or wet mop as needed to keep dirt and grit off of finished floor.
• Use neutral based cleaning compounds, do not overly abrade the surface during cleaning procedures.
• Regulate type of shoes used on floors; restrict street shoes and the usage of black-soled shoes.
• Regular inspections of the floor should be made to ensure no abnormal wear or damage is present.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available upon request.
Surface America, Inc. PO Box 157 Williamsville, NY 14231 (800) 999-0555 (716) 632-8413 Fax: (716) 632-8324 E-mail: (JavaScript must be enabled to view this email address) http://www.surfaceamerica.com
3. Product Description
BASIC USE
EverTop™ Recreational and High Traffic Flooring is suited for general play areas, water play areas, multi-use areas, fitness, sports and recreation and other specialty high traffic and recreational applications.
A wide range of standard and custom colors is available. Special designs, including inlaid graphics, logos and patterns, are features of this flexible flooring system.
This system is especially well suited for use on playgrounds when used in conjunction with PlayBound™ Poured-in-Place cushioned systems.
COMPOSITION & MATERIALS
EverTop Recreational and High Traffic Flooring is a single layer system consisting of recycled post-industrial EPDM (Ethylene Propylene Diene Monomer) rubber and polyurethane.
Standard Combination - 50% Terra Cotta Red / 50% Black
Standard Combination - 50% Beige / 50% Black
Standard Combination - 50% Hunter Green / 50% Black
Standard Combination - 50% Royal Blue / 50% Black
Terra Cotta Red
Primary Red
Orange (indoor only)
Pink
Gold
Beige
Yellow
Bright Green
Army Green
Hunter Green
Teal
Sky Blue
Royal Blue
Purple
Pearl
Eggshell
Brown
Light Gray
Dark Gray
Black
Custom color combinations and graphics
LIMITATIONS
The following chemicals may cause damage to the playground surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel fuel, hydraulic and lubricating oils, acids and organic solvents.
In water play areas, pool surrounds and similar applications; dissolved minerals and other chemicals (hydrochlorides) may cause surface discoloration over time. This condition, should it occur, is not considered to be a product failure.
A yellowish shading of the top surface will be noticeable when using standard aromatic polyurethane binder to encapsulate some colors of EPDM granules. This is an industry wide design issue. An aliphatic binder, which does not produce this yellowish shading, is available at a somewhat higher cost. The specifier should seriously consider its use, especially with the following surface colors: blue, light gray, purple and pearl. For indoor applications where variable exposure to UV (ultraviolet) light occurs through windows, use of the aliphatic binder is recommended to ensure acceptable long-term aesthetic and visual consistency. Aliphatic binder must be used for water play areas.
In indoor applications, there will be a noticeable odor present for a period of time after installation. The odor will gradually disappear in time. The time required for this to occur will depend upon air exchange rates and ventilation.
Variation in the flooring substrate, including cracks and surface irregularities, will be telegraphed through to the finish surface. Existing flooring materials should be prepared to ensure an acceptable finish.
EverTop is porous. Drainage should be considered in applications where exposure to precipitation is expected. Consult Surface America, Inc., for more information on product limitations and recommended and excluded uses.
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing and Materials (ASTM)
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension
• ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish- Coated Floor Surfaces as Measured by the James Machine
• ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials
• ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester
• ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment
APPROVALS
Contact Surface America, Inc., for information on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
This system makes extensive use of post-industrial EPDM rubber as a major component.
PHYSICAL/CHEMICAL PROPERTIES
• Tensile strength (ASTM D412) - 60 psi (413 kPa)
• Tear resistance (ASTM D624) - 140%
• Water permeability - 0.4 gal/yd2/second
• Dry static coefficient of friction (ASTM D2047) - 1.0
• Wet static coefficient of friction (ASTM D2047) - 0.9
• Dry skid resistance (ASTM E303) - 89
• Wet skid resistance (ASTM E303) - 57
Required mix proportions by weight: Top course - 18% polyurethane, 82% rubber
Test reports and additional product information are available upon request.
FIRE PERFORMANCE
Flammability (ASTM D2859) - Pass
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions, and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum temperature of 90 degrees F (32 degrees C).
Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Product may be applied on asphalt, concrete, wood, terrazzo, tile or any other sound, existing flooring material. Do not apply on crushed stone (basemat of Poured-in-Place system is needed for application on crushed stone).
Recommended tolerance for concrete surfaces is 1/8" (3.2 mm) in 10’ (3 m).
Cracks should be patched with a cementitious patching compound. Substrate must be clean, dry and free of debris.
METHODS
Do not proceed with surfacing installation until all applicable site work, including substrate preparation, fencing, playground equipment installation and other relevant work, has been completed.
Verify that substrate conditions are suitable for installation of the surfacing system and do not proceed with installation until unsuitable conditions are corrected.
Surface Preparation: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers such as playground equipment support legs, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (8 m2/L). Installation: Using a hand trowel, install flooring surface at a consistent density of 58 pcf (929 kg/m3) to a nominal thickness of 1/2" (12.7 mm).
Allow flooring to cure for a minimum of 48 hours. At the end of the minimum curing period, verify that flooring is sufficiently dry and firm to allow foot traffic and use without damage to the surface. Do not allow foot traffic or use of the surface until it is sufficiently cured.
Complete installation recommendations are available from Surface America, Inc.
PRECAUTIONS
Protect the installed surface from damage resulting from subsequent construction activity on the site.
BUILDING CODES
Current data on product compliance may be obtained from Surface America’s technical support specialists.
6. Availability & Cost
AVAILABILITY
Contact Surface America, Inc., for information on availability.
COST
Cost information may be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is 5 years from date of completion of work (2 years in water play areas, pool surrounds or similar applications). Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
For exterior applications: Hose off entire surface to remove food, drink, sand, dirt and loose debris. A pressure washer may be used, but do not exceed 1500 psi (10 MPa) pressure or place nozzle closer than 12" (305 mm) to surface. While surface is still damp, apply a mild household or commercial cleaner to a small area using a sprayer. Scrub using a medium bristle brush. Repeat as necessary on heavily stained areas. Once entire surface has been cleaned, rinse using a garden hose with spray nozzle attachment.
For interior applications: Vacuum and damp mop as appropriate. Moderate water application, depending on building construction. Complete maintenance recommendations are available from Surface America, Inc.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available from Surface America, Inc., upon request.
PlayBound™ TurfTop™ Playground Surfacing is designed for playgrounds.
COMPOSITION & MATERIALS
PlayBound™ TurfTop™ surfacing is a 2-layer system consisting of a basemat of 100% post-consumer recycled SBR (styrene butadiene rubber) and
polyurethane and a top surface consisting of synthetic grass with or without rubber infill.
The type of playground equipment determines the required basemat thickness, and the basemat thickness may be different at various locations on the
playground site.
Depending on ASTM F1292 requirements for critical fall height 6’ or 8’ (1.8 or 2.4 mm), select basemat thickness from optional thicknesses 2” or 3” (51
or 76 mm), respectively. Specify project requirements and coordinate with working drawings.
Typical design edge details include:
• Fold synthetic grass over basemat sides and back fill soil
• Abut wood, concrete curb or landscaping edge pieces
BASEMAT THICKNESSES
2” or 3” (51 or 76 mm)
TOP SURFACE THICKNESS
Nominal 2” high fibers with or without rubber infill
TOP SURFACE COLORS
Green synthetic grass, black rubber infill (optional)
LIMITATIONS
The following chemicals may cause damage to the playground surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel
fuel, hydraulic and lubricating oils, acids and organic solvents.
4. Technical Data
APPLICABLE STANDARDS
ASTM International
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic
Rubbers and Thermoplastic Elastomers Tension
• ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish- Coated Floor Surfaces as Measured by the James Machine
• ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials
• ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester
• ASTM F1292 Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment
• ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment
APPROVALS
PlayBound™ TurfTop™ Playground Surfacing is tested in accordance with ASTM F1292. Contact manufacturer for information on approvals by
major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
If infill is included, this system makes extensive use of recycled tire rubber as a major component.
PHYSICAL/CHEMICAL PROPERTIES
• Shock attenuation (ASTM F1292) Gmax - Less than 200
• Head injury criteria - Less than 1000
• Tensile strength (ASTM D412) - 60 psi (413 kPa)
• Tear resistance (ASTM D624) - 140%
• Water permeability - 0.4 gal/yd2/second
• Dry static coefficient of friction (ASTM D2047) - 1.0
• Wet static coefficient of friction (ASTM D2047) - 0.9
• Dry skid resistance (ASTM E303) - 89
• Wet skid resistance (ASTM E303) - 57
Required mix proportions by weight:
• Basemat - 14% polyurethane, 86% rubber
• Top course (with infill) - 18% polyurethane, 82% rubber
• Top course (without infill) - 100% polyurethane
• Test reports and additional product information are available upon request
FIRE PERFORMANCE
Flammability (ASTM D2859) - Pass
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum
temperature of
90 degrees F (32 degrees C).
Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
METHODS
Do not proceed with playground surfacing installation until all applicable site work, including substrate preparation, fencing, playground equipment
installation and other relevant work has been completed.
Verify that substrate conditions are suitable for installation of the playground surfacing system and do not proceed with installation until unsuitable
conditions are corrected.
Surface Preparation
If asphalt or concrete base, using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers such as
playground equipment support legs, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5 m2/L).
If crushed stone base, must be contained by wood or concrete border, which the material will abut. Using a brush or short nap roller, apply primer to
the substrate perimeter and any adjacent vertical barriers such as playground equipment support legs, curbs or slabs that will contact the surfacing
system at the rate of 300 ft2/gal (7.5 m2/L).
Installation
Do not proceed with playground surfacing installation until all applicable site work, including substrate preparation, fencing, playground equipment
installation and other relevant work, has been completed.
Basemat Installation:
• Using screeds and hand trowels, install the basemat at a consistent density of 29 pounds,
• 10 ounces per cubic foot (466 kg/m3) to the specified thickness.
• Allow basemat to cure for sufficient time so that indentations are not left in the basemat from applicator foot traffic or equipment.
• Do not allow foot traffic or use of the basemat surface until it is sufficiently cured.
TurfTop installation:
• Rough cut synthetic grass rolls for installation.
• Using 15” wide cordura seam tape and 1-part urethane adhesive, seam synthetic grass rolls to form monolithic surface. Adhere synthetic grass to
basemat around playground perimeter.
• If infill is included in system, using manual or machine-operated spreading equipment, distribute rubber infill throughout synthetic grass
installation to within 1/4” to 1/2” of fiber tip. (3 pounds per square foot).
PRECAUTIONS
Protect the installed playground surface from damage resulting from subsequent construction activity on the site.
BUILDING CODES
Current data on product compliance may be obtained from the manufacturer’s technical support specialists.
6. Availability & Cost
AVAILABILITY
PlayBound™ TurfTop™ Surfacing System is available through Surface America, Inc. Contact Surface America, Inc., for more information.
COST
Budget installed cost information may be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is 5 years from date of completion of work. Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
Periodically (once per month on most installations), sweep the entire playground surface, particularly the high-traffic areas, to groom the surface.
If infill system, periodically (once per two to three months), evaluate the infill level and replenish as necessary, particularly the high-traffic
areas.
9. Technical Services
Surface America, Inc., works closely with the contractor to ensure the site is prepared and the installation is on schedule. For technical assistance,
contact Surface America, Inc.
10. Filing System
Additional product information is available from the manufacturer upon request.
A. Section Includes: PlayBound™ TurfTop™ playground surfacing system.
Specifier Note:
Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in
this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. In the absence of
related sections, delete paragraph below.
Specifier Note:
Site materials and methods, drainage, playground equipment, fencing, substrate preparation and similar work is provided by others and is described in
other sections. Consult manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project
requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage,
Fencing, Playground Equipment and Structures.
Specifier Note:
Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when
specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing
authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the
Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a
listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials.
5. ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester.
6. ASTM F1292 Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment.
7. ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment.
Specifier Note:
Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a
complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with
other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a 2-layer (bottom layer rubber-polyurethane/top layer synthetic grass (with or without rubber infill) playground
surfacing system that has been designed, manufactured and installed to meet the following criteria:
6. Accessibility: Comply with requirements of ASTM F1951.
Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this
article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9” x 9” (229 mm x 229 mm) minimum.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the playground surfacing installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note:
Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products
and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer approved and trained by the manufacturer of the playground surfacing system, having experience with other
projects of the scope and scale of the work described in this section.
B. Certifications: Certification by manufacturer that installer is an approved applicator of the playground surfacing system.
Specifier Note:
Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product
Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F (4
degrees C) and a maximum temperature of 90 degrees F (32 degrees C).
Specifier Note:
In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or
illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature
is 90 degrees F (32 degrees C). Do not install in steady or heavy rain.
Specifier Note:
Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require
special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official.
Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
Specifier Note:
Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 5 years from date of completion of work.
PART 2 - PRODUCTS
Specifier Note:
Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as
applicable. Use of such phrases as “or equal” or “or approved equal” or similar phrases may cause ambiguity in specifications. Such phrases require
verification (procedural, legal and regulatory) and assignment of responsibility for determining “or equal” products.
2.01 PLAYBOUND TURFTOP PLAYGROUND SURFACING SYSTEM
Specifier Note:
Retain or delete paragraph below per project requirements and specifier’s practice.
B. Proprietary Products/Systems. PlayBound TurfTop playground surfacing system, including the following:
1. PlayBound Primer:
a. Material: Polyurethane.
2. PlayBound TurfTop Basemat:
a. Material: Blend of 100% recycled SBR (styrene butadiene rubber) and polyurethane.
Specifier Note:
The type of playground equipment determines the required basemat thickness, and the basemat thickness may be different at various locations on the
playground site. Depending on ASTM F1292 requirements for critical fall height (6’ or 8’ (1829 mm or 2438 mm)), select basemat thickness from options
provided in subparagraph below (2” or 3” (51 mm or 76 mm), respectively). Specify project requirements below and coordinate with working drawings.
b. Thickness: [2” (51 mm)] [3” (76 mm)].
c. Formulation Components: Blend of strand and granular material or blend of strand.
3. PlayBound TurfTop:
The synthetic turf material and (optional) resilient infill shall be in accordance with the following:
The fiber shall be low friction fiber, measuring not less than 1-1/4” high. The low friction fiber shall be specifically designed to virtually
eliminate abrasion.
The tufted fiber weight shall not be less than 70 ounces per square yard. The fiber shall be tufted on a 3/8” tufting machine at a rate of 3 stitches
per inch minimum. The low friction non-abrasive fiber shall be treated with a UV inhibitor.
The primary backing shall consist of a one part, two or three component polyester/polypropylene backing with a minimum weight of 7 ounces per square
yard. The secondary backing shall consist of an application of polyurethane (minimum of 20 ounces per square yard); heat activated to permanently lock
fiber tufts in place. Products using latex based secondary backings will not be acceptable. The synthetic grass system shall be perforated with 3/16”
holes every four (4”) inches in both directions to provide for maximum drainage. Complete synthetic grass system (including base pad) shall drain in
excess of 15” per hour. Non-perforated systems shall not be acceptable alternates for purposes of this specification.
The carpet shall be delivered in 12’ or 15’ wide rolls by lengths best suited for the project.
The fiber shall be field green in color to simulate natural grass as closely as possible and treated with UV inhibitor, guaranteed a minimum of five
years.
If infill is included in system, it shall consist of a non-compacting mixture of ambiently recycled SBR or EPDM crumb rubber, black in color, 1-4 mm in
size. The rubber shall be applied at approximately 3 pounds per square foot.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note: Specify proportions and procedures for site mixing materials. Mixing is the preparation of materials for use and is considered to be
part of the manufacturing process.
2.03 MIXES
A. Required mix proportions by weight:
1. Basemat: 14% polyurethane, 86% rubber.
PART 3 - EXECUTION
Specifier Note:
Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the playground surfacing manufacturer.
Specifier Note:
Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the playground surfacing system.
B. Do not proceed with installation until unsuitable conditions are corrected.
Specifier Note: Specify actions required to physically prepare the surface, area, or site or to incorporate the primary products of the section.
3.03 PREPARATION
A. Surface Preparation:
1. If asphalt or concrete base, using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers such as
playground equipment support legs, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5 m2/L).
2. If crushed stone base, must be contained by wood or concrete border, which the material will abut.
Specifier Note:
Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with playground surfacing installation until all applicable site work, including substrate preparation, fencing, playground equipment
installation and other relevant work, has been completed.
B. Basemat Installation:
1. Using screeds and hand trowels, install the basemat at a consistent density of 29 pounds, 10 ounces per cubic foot (466 kg/m3) to the specified
thickness.
2. Allow basemat to cure for sufficient time so that indentations are not left in the basemat from applicator foot traffic or equipment.
3. Do not allow foot traffic or use of the basemat surface until it is sufficiently cured.
C. TurfTop installation:
1. Rough cut synthetic grass rolls for installation.
2. Using 15” wide cordura seam tape and 1-part urethane adhesive, seam synthetic grass rolls to form monolithic surface. Adhere synthetic grass to
basemat around playground perimeter.
3. If infill is included in system, using manual or machine-operated spreading equipment, distribute rubber infill throughout synthetic grass
installation to within 1/4” to 1/2” of fiber tip. (3 pounds per square foot).
3.05 PROTECTION
A. Protect the installed playground surface from damage resulting from subsequent construction activity on the site.
PlayBound™ Tile Playground Surfacing is designed for playgrounds of all types. It is installed over a poured asphalt, concrete or crushed stone
substrate. It is also suited for rooftop applications. The product line features an extensive range of standard tile designs and accessory pieces.
COMPOSITION & MATERIALS
The PlayBound Tile system offers shock resistance and comes in 4 standard thicknesses and can be produced from 1 3/4” - 4” (43 - 100 mm) in thickness.
Pigmented tiles are 100% post-consumer recycled SBR (Styrene Butadiene Rubber), available only in black, and pigmented polyurethane.
PlayBound Tiles feature dual density construction with bottom designs for maximum surface contact and solid sides. This allows maximum contact between
the tile bottom and base as well as between adjacent tiles.
The type of playground equipment determines the required tile thickness. Depending on ASTM F1292 requirements for critical fall height 4’, 6’ or 8’
(1.2, 1.8 or 2.4 m), select tile thickness from optional thicknesses 1 3/4”, 2 3/8”, 3 3/8” or 4” (43, 60, 85 or 100 mm), respectively. Specify project
requirements and coordinate with working drawings. Custom thicknesses are available, ranging from 1 1/2” - 4” (38 - 100 mm).
Accessories include:
• PlayGrip adhesive
• Standard beveled edge
• Corner piece
• ADA beveled edge
• Transition piece
• Edge transition piece
• Resilient curb
TILE THICKNESSES & WEIGHTS
• 1 3/4” (43 mm); 26 lb (12 kg)
• 2 3/8” (60 mm); 36 lb (16 kg)
• 3 3/8” (85 mm); 44 lb (20 kg)
• 4” (100 mm); 50 lb (23 kg)
COLORS
• Black
• Terra Cotta Red
• Gray
• Green
LIMITATIONS
The following chemicals may cause damage to the playground surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel
fuel, hydraulic and lubricating oils, acids and organic solvents.
In water play areas, pool surrounds and similar applications; dissolved minerals and other chemicals (hydrochlorides) may cause surface discoloration
over time. This condition, should it occur, is not considered to be a product failure.
Due to the elastic characteristics of rubber, some variation in tile dimensions may be expected. This amount is approximately +/ to 2 mm in thickness
and -2 to 5 mm in length and in width.
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing & Materials (ASTM)
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers- Tension
• ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish- Coated Floor Surfaces as Measured by the James Machine
• ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials
• ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester
• ASTM F1292 Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment
• ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment
APPROVALS
Contact manufacturer for information on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
This system makes extensive use of recycled tire rubber and other rubber products as a major component.
PHYSICAL/CHEMICAL PROPERTIES
• Shock attenuation (ASTM F1292) Gmax - Less than 200
• Dry static coefficient of friction (ASTM D2047) - 1.0
• Wet static coefficient of friction (ASTM D2047) - 0.9
• Dry skid resistance (ASTM E303) - 89
• Wet skid resistance (ASTM E303) - 57
Test reports and additional product information are available upon request.
FIRE PERFORMANCE
Flammability (ASTM D2859) - Pass. Class A flammability tile per ASTM E108 and ASTM E648 available by special order
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7 degrees C) and a maximum
temperature of 100 degrees F (38 degrees C). Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient
temperature is 90 degrees F (32 degrees C).
METHODS
Do not proceed with playground surfacing installation until all applicable site work, including substrate preparation, fencing, playground equipment
installation and other relevant work, has been completed.
Verify that substrate conditions are suitable for installation of the playground surfacing system and do not proceed with installation until unsuitable
conditions are corrected.
It is recommended that rectangular PlayBound Tiles be laid in a quarter-length, staggered pattern.
Apply adhesive on tight asphalt or concrete at a rate of approximately 65 ft2/gal (1.6 m2/L) square feet per gallon. Adhesive consumption will increase
as asphalt porosity increases. Apply adhesive to the base using a notched trowel. Apply adhesive to tile sides using a putty knife, roller or adhesive
tube.
Adhesive should be applied to approximately 60 perimeter inches (1.5 m) of the total 120 perimeter inches (3 m) of the tile, when bonding side-to-side,
to allow for rainwater drainage.
Rooftops and temporary installations often call for side-to-side bonding only. In these cases, do not apply adhesive using a notched trowel to the base
or roofing system.
Maintain a straight line at the tile joints. Because of the elastic nature of rubber, a perfect fit from tile to tile is not possible. To keep lines
straight, adjust tiles using a rubber mallet and place like-size tiles together as they are laid.
PRECAUTIONS
The concrete or asphalt substrate must be level or uniformly sloped since variations will be telegraphed through to the tile surface. Avoid
installation when large temperature swings during the time between adhesive application and final curing (12 - 36 hours, depending on temperature and
humidity) are expected, as gapping between tiles may result.
Protect the installed playground surface from damage resulting from subsequent construction activity on the site. Rooftop applications are possible
because tiles can be loose-laid with side-to-side bonding.
BUILDING CODES
Current data on product compliance may be obtained from the manufacturer’s technical support specialists.
6. Availability & Cost
AVAILABILITY
Contact Surface America, Inc., for information on availability.
COST
Cost information may be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is 5 years from date of product shipment. Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
Hose off entire playground surface to remove food, drink, sand, dirt and loose debris. A pressure washer may be used, but do not exceed 1500 psi
(10,335 kPa) pressure or place nozzle closer than 12” (305 mm) to surface. While surface is still damp, apply a mild household or commercial cleaner to
a small area using a sprayer. Scrub using a medium bristle brush. Repeat as necessary on heavily stained areas. Once entire surface has been cleaned,
rinse using a garden hose with spray nozzle attachment. Complete maintenance recommendations are available from Surface America, Inc.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available from Surface America, Inc., upon request.
A. Section Includes: Rubber tile playground surfacing system.
Specifier Note:
Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in
this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. In the absence of
related sections, delete paragraph below.
Specifier Note:
Site materials and methods, drainage, playground equipment, fencing, substrate preparation and similar work are provided by others and are described in
other sections. Consult manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project
requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage,
Fencing, Playground Equipment and Structures.
Specifier Note:
Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when
specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing
authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the
Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a
listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials.
5. ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester.
6. ASTM F1292 Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment.
7. ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment.
Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional)
tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to
interface with other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a single layer rubber tile playground surfacing system which has been designed, manufactured and installed to meet
the following criteria:
6. Accessibility: Comply with requirements of ASTM F1951.
Specifier Note:
Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with
Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9” x 9” (229 x 229 mm) minimum.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the playground surfacing installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note:
Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products
and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer having experience with projects of similar scope and complexity.
Specifier Note:
Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product
Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 20 degrees F (-7
degrees C) and a maximum temperature of 100 degrees F (38 degrees C).
Specifier Note:
In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or
illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature
is 90 degrees F (32 degrees C). Do not install in steady or heavy rain.
Specifier Note:
Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require
special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official.
Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
C. Proper drainage is critical to the longevity of the PlayBound Tile surfacing system. Inadequate drainage will cause premature breakdown of the
poured system in affected areas; and void the warranty.
Specifier Note:
Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 5 years from date of product shipment.
PART 2 PRODUCTS
Specifier Note:
Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as
applicable. Use of such phrases as “or equal” or “or approved equal” or similar phrases may cause ambiguity in specifications. Such phrases require
verification (procedural, legal and regulatory) and assignment of responsibility for determining “or equal” products.
2.01 RUBBER TILE PLAYGROUND SURFACING SYSTEM
Specifier Note:
Retain or delete paragraph below per project requirements and specifier’s practice.
B. Proprietary Products/Systems. Rubber tile playground surfacing system, including the following:
1. PlayBound Tile:
a. Material: 100% post-consumer recycled SBR (Styrene Butadiene Rubber) and pigmented polyurethane. Specifier Note: The type of
playground equipment determines the required tile thickness. Depending on ASTM F1292 requirements for critical fall height 4’, 6’ or 8’ (1.2, 1.8 or
2.4 m), select tile thickness from optional thicknesses 1 3/4”, 2 3/8”, 3 3/8” or 4” (44, 60, 86 or 102 mm), respectively. Specify project requirements
below and coordinate with working drawings.
b. Thickness and Weight: [1 3/4”, 2 3/8”, 3 3/8” or 4” (43, 60, 85 or 100 mm) [26, 36, 44 or 50 lb (12 16, 20 or 23 kg).].
c. Custom thicknesses ranging from 1 1/2” - 4” (38 - 100 mm) are available.
d. Color: [Black] [Terra Cotta Red] [Gray] [Green].
e. Dry Static Coefficient of Friction (ASTM D2047): 1.0.
f. Wet Static Coefficient of Friction (ASTM D2047): 0.9.
g. Dry Skid Resistance (ASTM E303): 89.
h. Wet Skid Resistance (ASTM E303): 57.
Specifier Note:
Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements
(Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note:
Specify subordinate or secondary items that aid and assist primary products specified above or are necessary for preparation or installation of those
items.
2.03 ACCESSORIES
A. Provide accessory items as follows:
1. Surface America EverGrip Adhesive.
2. PlayBound Tile Standard Beveled Edge.
3. PlayBound Tile Corner Piece.
4. PlayBound Tile ADA Beveled Edge.
5. PlayBound Tile Transition Piece.
6. PlayBound Tile Edge Transition Piece.
7. PlayBound Tile Resilient Curb.
PART 3 EXECUTION
Specifier Note:
Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the playground surfacing manufacturer.
Specifier Note:
Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Site Verification of Conditions: Verify that substrate conditions are suitable for installation of the playground surfacing system.
B. Do not proceed with installation until unsuitable conditions are corrected.
C. Proper drainage is critical to the longevity of the PlayBound Tile surfacing system. Inadequate drainage will cause premature breakdown of the
poured system in affected areas; and void the warranty.
Specifier Note:
Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section.
3.03 PREPARATION
A. Surface Preparation: Ensure that the concrete or asphalt substrate is level or uniformly sloped since surface variations will be telegraphed through
to the rubber tile surface.
Specifier Note:
Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with playground surfacing installation until all applicable site work, including substrate preparation, fencing, playground equipment
installation and other relevant work, has been completed.
B. Lay rectangular PlayBound Tiles in a quarter-length, staggered pattern. Avoid placement when large temperature swings during the time between
adhesive application and final curing are expected, as gapping between tiles may result.
1. Apply adhesive on tight asphalt or concrete at a rate of approximately 65 ft2/gal (1.6 m2/L). Adhesive consumption will increase as asphalt porosity
increases.
2. Apply adhesive to the base using a notched trowel.
3. Apply adhesive to tile sides using a putty knife, roller or adhesive tube. Apply adhesive to approximately 60 perimeter inches (1.5 m) of the total
120 perimeter inches (3 m) of the tile to allow for rainwater drainage.
4. Maintain a straight line at the tile joints. To keep lines straight, adjust tiles using a rubber mallet as they are installed.
Specifier Note:
Specify provisions for protecting work after installation but prior to acceptance by the owner. Coordinate article below with Division 1 Execution
Requirements Section.
3.05 PROTECTION
A. Protect the installed playground surface from damage resulting from subsequent construction activity on the site.
A. Section Includes: Poured-in-place playground surfacing system.
Specifier Note:
Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in
this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. In the absence of
related sections, delete paragraph below.
Specifier Note:
Site materials and methods, drainage, playground equipment, fencing, substrate preparation and similar work is provided by others and is described in
other sections. Consult manufacturer for specific substrate preparation requirements. Edit, retain or delete paragraph below to suit project
requirements and specifier practice.
B. Related Sections: Division 2 Sitework Sections: Materials and Methods, Excavation, Asphalt Paving, Concrete Paving, Sub-Drainage, Storm Drainage,
Fencing, Playground Equipment and Structures.
Specifier Note:
Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when
specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing
authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the
Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a
listing of all references used in this section.
1.02 REFERENCES
A. American Society for Testing and Materials (ASTM):
1. ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension.
2. ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers.
3. ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
4. ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials.
5. ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester.
6. ASTM F1292 Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment.
7. ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment.
Specifier Note:
Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a
complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with
other systems.
1.03 SYSTEM DESCRIPTION
A. Performance Requirements: Provide a 2 layer rubber-polyurethane playground surfacing system which has been designed, manufactured and installed to
meet the following criteria:
6. Accessibility: Comply with requirements of ASTM F1951.
Specifier Note:
Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with
Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.
1.04 SUBMITTALS
A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal Procedures Section.
B. Product Data: Submit manufacturer’s product data and installation instructions.
C. Verification Samples: Submit manufacturer’s standard verification samples of 9” x 9” (229 x 229 mm) minimum.
D. Quality Assurance/Control Submittals: Submit the following:
1. Certificate of qualifications of the playground surfacing installer.
E. Closeout Submittals: Submit the following:
1. Warranty documents specified herein.
Specifier Note:
Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products
and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.
1.05 QUALITY ASSURANCE
A. Qualifications: Utilize an installer approved and trained by the manufacturer of the playground surfacing system, having experience with other
projects of the scope and scale of the work described in this section.
B. Certifications: Certification by manufacturer that installer is an approved applicator of the playground surfacing system.
C. International Play Equipment Manufacturers Association (IPEMA) certified.
Specifier Note:
Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product
Requirements Section.
1.06 DELIVERY, STORAGE & HANDLING
A. General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F (4
degrees C) and a maximum temperature of 90 degrees F (32 degrees C).
Specifier Note:
In article below, state physical or environmental limitations or criteria for installation such as weather, temperature, humidity, ventilation or
illumination required for proper installation or application.
1.07 PROJECT/SITE CONDITIONS
A. Environmental Requirements: Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature
is 90 degrees F (32 degrees C). Do not install in steady or heavy rain.
Specifier Note:
Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require
special or extended warranty or bond covering the work of this section.
1.08 WARRANTY
A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official.
Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.
C. Proper drainage is critical to the longevity of the PlayBound Poured-in-Place surfacing system. Inadequate drainage will cause premature breakdown
of the poured system in affected areas; and void the warranty.
Specifier Note:
Coordinate subparagraph below with manufacturer’s warranty requirements.
1. Warranty Period: 5 years from date of completion of work.
PART 2 PRODUCTS
Specifier Note:
Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as
applicable. Use of such phrases as “or equal” or “or approved equal” or similar phrases may cause ambiguity in specifications. Such phrases require
verification (procedural, legal and regulatory) and assignment of responsibility for determining “or equal” products.
2.01 POURED-IN-PLACE PLAYGROUND SURFACING SYSTEM
Specifier Note:
Retain or delete paragraph below per project requirements and specifier’s practice.
B. Proprietary Products/Systems. Poured-in-place playground surfacing system, including the following:
1. PlayBound Poured-In-Place Primer:
a. Material: Polyurethane.
2. PlayBound Poured-in-Place Basemat:
a. Material: Blend of 100% recycled SBR (styrene butadiene rubber) and polyurethane.
Specifier Note:
The type of playground equipment determines the required basemat thickness, and the basemat thickness may be different at various locations on the
playground site. Depending on ASTM F1292 requirements for critical fall height (4’, 5’, 6’, 7’, 8’, 9’ or 10’ (1219, 1524, 1829, 2134, 2438, 2743 or
3048 mm)), select basemat thickness from options provided in subparagraph below (1 1/4 “, 1 1/2”, 2”, 2 1/2”, 3”, 3 1/2”, 4” or 5” (31.75, 38, 51, 64,
76, 89 or 102 mm), respectively). Specify project requirements below and coordinate with working drawings.
d. Dry Static Coefficient of Friction (ASTM D2047): 1.0.
e. Wet Static Coefficient of Friction (ASTM D2047): 0.9.
f. Dry Skid Resistance (ASTM E303): 89.
g. Wet Skid Resistance (ASTM E303): 57.
Specifier Note:
Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements
(Product Substitutions Procedures) Section.
2.02 PRODUCT SUBSTITUTIONS
A. Substitutions: No substitutions permitted.
Specifier Note:
Specify proportions and procedures for site mixing materials. Mixing is the preparation of materials for use and is considered to be part of the
manufacturing process.
2.03 MIXES
A. Required mix proportions by weight:
1. Basemat: 14% polyurethane, 86% rubber.
2. Top Surface: 18% polyurethane, 82% rubber.
PART 3 EXECUTION
Specifier Note:
Revise article below to suit project requirements and specifier’s practice.
3.01 MANUFACTURER’S INSTRUCTIONS
A. Comply with the instructions and recommendations of the playground surfacing manufacturer.
Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.
3.02 EXAMINATION
A. Substrate preparation must be in accordance with surfacing manufacturer’s specification.
B. Proper drainage is critical to the longevity of the PlayBound Poured-in-Place surfacing system. Inadequate drainage will cause premature breakdown
of the poured system in affected areas; and void the warranty.
Specifier Note:
Specify actions required to physically prepare the surface, area, or site or to incorporate the primary products of the section.
3.03 PREPARATION
A. Surface Preparation: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers such as
playground equipment support legs, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5 m2/L).
Specifier Note:
Coordinate article below with manufacturer’s recommended installation requirements.
3.04 INSTALLATION
A. Do not proceed with playground surfacing installation until all applicable site work, including substrate preparation, fencing, playground equipment
installation and other relevant work, has been completed.
B. Basemat Installation:
1. Using screeds and hand trowels, install the basemat at a consistent density of 29 pounds, 1 ounce per cubic foot (466 kg/m3) to the specified
thickness.
2. Allow basemat to cure for sufficient time so that indentations are not left in the basemat from applicator foot traffic or equipment.
3. Do not allow foot traffic or use of the basemat surface until it is sufficiently cured.
C. Primer Application: Using a brush or short nap roller, apply primer to the basemat perimeter and any adjacent vertical barriers such as playground
equipment support legs, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5 m2/L).
D. Top Surface Installation:
1. Using a hand trowel, install top surface at a consistent density of 58 pounds, 9 ounces per cubic foot (938 kg/m3) to a nominal thickness of 1/2”
(12.7 mm).
2. Allow top surface to cure for a minimum of 48 hours.
3. At the end of the minimum curing period, verify that the top surface is sufficiently dry and firm to allow foot traffic and use without damage to
the surface.
4. Do not allow foot traffic or use of the surface until it is sufficiently cured.
Specifier Note:
Specify provisions for protecting work after installation but prior to acceptance by the owner. Coordinate article below with Division 1 Execution
Requirements Section.
3.05 PROTECTION
A. Protect the installed playground surface from damage resulting from subsequent construction activity on the site.
PlayBound™ Poured-in-Place Playground Surfacing is designed for playgrounds.
COMPOSITION & MATERIALS
PlayBound™ Poured-in-Place surfacing is a 2-layer system consisting of a basemat of 100% post-consumer recycled SBR (styrene butadiene rubber)
and polyurethane and a top surface consisting of recycled post-industrial EPDM (ethylene propylene diene monomer) rubber and polyurethane.
The type of playground equipment determines the required basemat thickness, and the basemat thickness may be different at various locations on the
playground site. Depending on ASTM F1292 requirements for critical fall height 4’, 5’, 6’, 7’, 8’, 9’ or 10’ (1.2, 1.75, 1.8, 2.1, 2.4, 2.7, 3.1, or
3.6 m), select basemat thickness from optional thicknesses 1 1/4 “, 1 1/2”, 2”, 2 1/2”, 3”, 3 1/2”, 4”, or 5” (31.75, 38, 51, 64, 76, 89, 102, or 127
mm), respectively. Specify project requirements and coordinate with working drawings.
Typical design edge details include:
• Loose fill poured-in-place crushed stone (contained)
Standard Combination - 50% Terra Cotta Red / 50% Black
Standard Combination - 50% Beige / 50% Black
Standard Combination - 50% Hunter Green / 50% Black
Standard Combination - 50% Royal Blue / 50% Black
Terra Cotta Red
Primary Red
Orange (indoor only)
Pink
Gold
Beige
Yellow
Bright Green
Army Green
Hunter Green
Teal
Sky Blue
Royal Blue
Purple
Pearl
Eggshell
Brown
Light Gray
Dark Gray
Black
Custom color combinations and graphics
LIMITATIONS
The following chemicals may cause damage to the playground surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel
fuel, hydraulic and lubricating oils, acids and organic solvents.
Though not commonly used in water play areas, pool surrounds and similar applications, dissolved minerals and other chemicals (hydrochlorides) may
cause surface discoloration over time. This condition, should it occur, is not considered to be a product failure.
A yellowish shading of the top surface will be noticeable when using standard aromatic polyurethane binder to encapsulate some colors of EPDM granules.
This is an industry wide design issue. An aliphatic binder, which does not produce this yellowish shading, is available at a somewhat higher cost. The
specifier should seriously consider its use, especially with the following surface colors: blue, light gray, purple and pearl. Consult manufacturer for
more information.
4. Technical Data
APPLICABLE STANDARDS
ASTM International
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers- Tension
• ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish- Coated Floor Surfaces as Measured by the James Machine
• ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials
• ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester
• ASTM F1292 Standard Specification for Impact Attenuation of Surface Systems Under and Around Playground Equipment
• ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment
APPROVALS
PlayBound Poured-in-Place Playground Surfacing is certified by the International Play Equipment Manufacturers Association (IPEMA). Contact manufacturer
for information on approvals by major owners, agencies and other industry entities.
ENVIRONMENTAL CONSIDERATIONS
This system makes extensive use of recycled tire rubber as a major component.
PHYSICAL/CHEMICAL PROPERTIES
• Shock attenuation (ASTM F1292) Gmax - Less than 200
• Head injury criteria - Less than 1000
• Tensile strength (ASTM D412) - 60 psi (413 kPa)
• Tear resistance (ASTM D624) - 140%
• Water permeability - 0.4 gal/yd2/second
• Dry static coefficient of friction (ASTM D2047) - 1.0
• Wet static coefficient of friction (ASTM D2047) - 0.9
Test reports and additional product information are available upon request.
FIRE PERFORMANCE
Flammability (ASTM D2859) - Pass
5. Installation
PREPARATORY WORK
Store materials protected from exposure to harmful environmental conditions and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum
temperature of 90 degrees F (32 degrees C).
Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
METHODS
Do not proceed with playground surfacing installation until all applicable site work, including substrate preparation, fencing, playground equipment
installation and other relevant work, has been completed.
Substrate preparation must be in accordance with surfacing manufacturer’s specification.
Surface Preparation
Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers such as playground equipment support
legs, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5 m2/L).
Basemat Installation
Using screeds and hand trowels, install the basemat at a consistent density of 29 pounds,
10 ounces per cubic foot (475 kg/m3) to the specified thickness.
Allow basemat to cure for sufficient time so that indentations are not left in the basemat from applicator foot traffic or equipment. Do not allow foot
traffic or use of the basemat surface until it is sufficiently cured.
Primer Application
Using a brush or short nap roller, apply primer to the basemat perimeter and any adjacent vertical barriers such as playground equipment support legs,
curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (7.5 m2/L).
Top Course Installation
Using a hand trowel, install basemat at a consistent density of 58 pounds, 9 ounces per cubic foot (938 kg/m3) to a nominal thickness of 1/2” (12.7
mm).
Allow top course to cure for a minimum of 48 hours. At the end of the minimum curing period, verify that the top course is sufficiently dry and firm to
allow foot traffic and use without damage to the surface. Do not allow foot traffic or use of the surface until it is sufficiently cured.
Complete installation recommendations are available from the manufacturer.
PRECAUTIONS
Protect the installed playground surface from damage resulting from subsequent construction activity on the site.
BUILDING CODES
Current data on product compliance may be obtained from the manufacturer’s technical support specialists.
6. Availability & Cost
AVAILABILITY
PlayBound Poured-in-Place Surfacing System is available through Surface America, Inc. Contact Surface America, Inc., for more information.
COST
Budget installed cost information may be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is 5 years from date of completion of work (though not recommended in water play areas, pool surrounds or similar
applications, when installed, the warranty is 2 years). Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
Hose off entire playground surface to remove food, drink, sand, dirt and loose debris. A pressure washer may be used, but do not exceed 1500 psi (10
MPa) pressure or place nozzle closer than 12” (305 mm) to surface. While surface is still damp, apply a mild household or commercial cleaner to a small
area using a sprayer. Scrub using a medium bristle brush. Repeat as necessary on heavily stained areas. Once entire surface has been cleaned, rinse
using a garden hose with spray nozzle attachment. Complete maintenance recommendations are available from the manufacturer.
9. Technical Services
Surface America, Inc., works closely with the contractor to ensure the site is prepared and the installation is on schedule. For technical assistance,
contact Surface America, Inc.
10. Filing System
Additional product information is available from Surface America, Inc., upon request.
