1. Product Name
EverTop™ Recreational and High Traffic Flooring
2. Manufacturer
Surface America, Inc.
PO Box 157
Williamsville, NY 14231
(800) 999-0555
(716) 632-8413
Fax: (716) 632-8324
E-mail:
http://www.surfaceamerica.com
3. Product Description
EverTop™ Recreational and High Traffic Flooring is suited for general play areas, water play areas, multi-use areas, fitness, sports and recreation and other specialty high traffic and recreational applications.
A wide range of standard and custom colors is available. Special designs, including inlaid graphics, logos and patterns, are features of this flexible flooring system.
This system is especially well suited for use on playgrounds when used in conjunction with PlayBound™ Poured-in-Place cushioned systems.
EverTop Recreational and High Traffic Flooring is a single layer system consisting of recycled post-industrial EPDM (Ethylene Propylene Diene Monomer) rubber and polyurethane.
Nominal 1/2" (12.7 mm), minimum 3/8" (9.5 mm), maximum 5/8" (15.9 mm)
The following chemicals may cause damage to the playground surface and should be avoided: disinfectants, concentrated chlorine bleach, gasoline, diesel fuel, hydraulic and lubricating oils, acids and organic solvents.
In water play areas, pool surrounds and similar applications; dissolved minerals and other chemicals (hydrochlorides) may cause surface discoloration over time. This condition, should it occur, is not considered to be a product failure.
A yellowish shading of the top surface will be noticeable when using standard aromatic polyurethane binder to encapsulate some colors of EPDM granules. This is an industry wide design issue. An aliphatic binder, which does not produce this yellowish shading, is available at a somewhat higher cost. The specifier should seriously consider its use, especially with the following surface colors: blue, light gray, purple and pearl. For indoor applications where variable exposure to UV (ultraviolet) light occurs through windows, use of the aliphatic binder is recommended to ensure acceptable long-term aesthetic and visual consistency. Aliphatic binder must be used for water play areas.
In indoor applications, there will be a noticeable odor present for a period of time after installation. The odor will gradually disappear in time. The time required for this to occur will depend upon air exchange rates and ventilation.
Variation in the flooring substrate, including cracks and surface irregularities, will be telegraphed through to the finish surface. Existing flooring materials should be prepared to ensure an acceptable finish.
EverTop is porous. Drainage should be considered in applications where exposure to precipitation is expected. Consult Surface America, Inc., for more information on product limitations and recommended and excluded uses.
4. Technical Data
American Society for Testing and Materials (ASTM)
• ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers-Tension
• ASTM D624 Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
• ASTM D2047 Standard Test Method for Static Coefficient of Friction of Polish- Coated Floor Surfaces as Measured by the James Machine
• ASTM D2859 Standard Test Method for Flammability of Finished Textile Floor Covering Materials
• ASTM E303 Standard Test Method for Measuring Surface Frictional Properties Using the British Pendulum Tester
• ASTM F1951 Standard Specification for Determination of Accessibility of Surface Systems Under and Around Playground Equipment
Contact Surface America, Inc., for information on approvals by major owners, agencies and other industry entities.
This system makes extensive use of post-industrial EPDM rubber as a major component.
• Tensile strength (ASTM D412) - 60 psi (413 kPa)
• Tear resistance (ASTM D624) - 140%
• Water permeability - 0.4 gal/yd2/second
• Dry static coefficient of friction (ASTM D2047) - 1.0
• Wet static coefficient of friction (ASTM D2047) - 0.9
• Dry skid resistance (ASTM E303) - 89
• Wet skid resistance (ASTM E303) - 57
Required mix proportions by weight: Top course - 18% polyurethane, 82% rubber
Test reports and additional product information are available upon request.
Flammability (ASTM D2859) - Pass
5. Installation
Store materials protected from exposure to harmful environmental conditions, and at a minimum temperature of 40 degrees F (4 degrees C) and a maximum temperature of 90 degrees F (32 degrees C).
Install surfacing system when minimum ambient temperature is 40 degrees F (1 degree C) and maximum ambient temperature is 90 degrees F (32 degrees C).
Product may be applied on asphalt, concrete, wood, terrazzo, tile or any other sound, existing flooring material. Do not apply on crushed stone (basemat of Poured-in-Place system is needed for application on crushed stone).
Recommended tolerance for concrete surfaces is 1/8" (3.2 mm) in 10’ (3 m).
Cracks should be patched with a cementitious patching compound. Substrate must be clean, dry and free of debris.
Do not proceed with surfacing installation until all applicable site work, including substrate preparation, fencing, playground equipment installation and other relevant work, has been completed.
Verify that substrate conditions are suitable for installation of the surfacing system and do not proceed with installation until unsuitable conditions are corrected.
Surface Preparation: Using a brush or short nap roller, apply primer to the substrate perimeter and any adjacent vertical barriers such as playground equipment support legs, curbs or slabs that will contact the surfacing system at the rate of 300 ft2/gal (8 m2/L). Installation: Using a hand trowel, install flooring surface at a consistent density of 58 pcf (929 kg/m3) to a nominal thickness of 1/2" (12.7 mm).
Allow flooring to cure for a minimum of 48 hours. At the end of the minimum curing period, verify that flooring is sufficiently dry and firm to allow foot traffic and use without damage to the surface. Do not allow foot traffic or use of the surface until it is sufficiently cured.
Complete installation recommendations are available from Surface America, Inc.
Protect the installed surface from damage resulting from subsequent construction activity on the site.
Current data on product compliance may be obtained from Surface America’s technical support specialists.
6. Availability & Cost
Contact Surface America, Inc., for information on availability.
Cost information may be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is 5 years from date of completion of work (2 years in water play areas, pool surrounds or similar applications). Contact Surface America, Inc., for more information on warranty terms.
8. Maintenance
For exterior applications: Hose off entire surface to remove food, drink, sand, dirt and loose debris. A pressure washer may be used, but do not exceed 1500 psi (10 MPa) pressure or place nozzle closer than 12" (305 mm) to surface. While surface is still damp, apply a mild household or commercial cleaner to a small area using a sprayer. Scrub using a medium bristle brush. Repeat as necessary on heavily stained areas. Once entire surface has been cleaned, rinse using a garden hose with spray nozzle attachment.
For interior applications: Vacuum and damp mop as appropriate. Moderate water application, depending on building construction. Complete maintenance recommendations are available from Surface America, Inc.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available from Surface America, Inc., upon request.
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Terra Cotta
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Primary Red
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Orange (indoor only)
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Pink
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Gold
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Beige
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Yellow
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Bright Green
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Army Green
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Hunter Green
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Teal
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Sky Blue
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Royal Blue
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Purple
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Pearl
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Eggshell
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Brown
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Light Gray
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Dark Gray
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Black
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50% Terra Cotta Red / 50% Black
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50% Beige / 50% Black
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50% Hunter Green / 50% Black
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50% Royal Blue / 50% Black
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