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1. Product Name
ElastoFloor™ Roll-Pour (RP) Multi-Purpose Gymnasium Flooring
2. Manufacturer
Surface America, Inc.
PO Box 157
Williamsville, NY 14231
(800) 999-0555
(716) 632-8413
Fax: (716) 632-8324
E-mail:
http://www.surfaceamerica.com
3. Product Description
ElastoFloor-RP is designed for multi-purpose gymnasium flooring in schools, recreation centers, and other similar facilities. These surfaces are well suited for basketball, volleyball, jogging, tennis, as well as other sport and non-sport activities. ElastoFloor-RP is the ultimate multipurpose sport flooring system, and can be constructed to meet the highest performance standards available.
COMPOSITION & MATERIALS
ElastoFloor-RP is a composite synthetic flooring system that combines the best of the prefabricated systems with the best of the fluid applied systems. This system consists of a fully adhered rubber base mat, mat thickness from 4-14mm. The installed mat is sealed with a non-sag polyurethane. The top resin layer of self-leveling polyurethane is fluid applied to the specified thickness, typically 2mm. The system is coated with 2-part pigmented polyurethane and game lines, as required.
SYSTEM COMPONENTS
• Primer – 1 part polyurethane, if required, consult with manufacturer.
• Base layer – fully adhered, pre-manufactured recycled rubber underlayment. Thickness from 4-14mm.
• Seal layer – 2-part non-sag polyurethane.
• Top resin layer – 2-part self-leveling, shore 75, high tensile polyurethane elastomer.
• Finish – 2-part aliphatic abrasion resistant polyurethane.
• Game lines – 2-part polyurethane.
STANDARD FLOOR COLORS
• Tan
• Camel
• Grey
• Gold
• Terra Cotta
• Green
• Blue
STANDARD LINE COLORS
• Black
• Blue
• Red
• Green
• Yellow
• White
• Grey
• Orange
LIMITATIONS
Proper subsurface requirements are necessary to ensure maximum performance of the system. Proper usage and maintenance is required to meet warranty terms.
4. Technical Data
APPLICABLE STANDARDS
• ASTM D-412 Tensile Strength
• ASTM D-224 Shore Hardness
• ASTM D-2632 Vertical Rebound
• ASTM D-395-B Compression Set
• ASTM D-1894 Coefficient of Friction
• ASTM D-471 Moisture Absorption
• ASTM D-412 Elongation
• Tabor Abrader Abrasion
• ASTM E84 Flamespread
• DIN 18 032 Part
ENVIRONMENTAL CONSIDERATIONS
These systems make use of recycled tire rubber (SBR), as an optional component.
PHYSICAL PROPERTIES
Performance Requirements:
Ball Rebound DIN 18032 99%
Surface Hardness ASTM D-2240 75+/-5
Wear Resistance ASTM D-4060
(500 g/H18/3000 revolutions) 0.17
Friction DIN 18032-2 0.42
Impact Resistance DIN 18032-2 11Nm
Standard Information DIN 18032-2 0.7mm
Shock Absorption DIN 18032-2 23%
Top Layer Properties:
Tensile ASTM D-412 18.4Nmm2
Elongation at Break ASTM D-412 813%
Tear Strength ASTM D-624 37.3N/mm
Inflammability of Top Layer Class 1 – not flammable
Test results and additional product information are available upon request.
FIRE PERFORMANCE
Flamespread (ASTM E84) – Less than 150
5. Installation
SITE CONDITIONS
Building must be closed in, permanent lighting and HVAC must function. Room must be conditioned prior to and during installation of systems. Relative humidity must not exceed 60% during installation. All backboards and overhead work must be completed. All in ground sleeve must be set and level with final playing surface. No other trades will be allowed in the work area. Stored materials must be protected and keep at a minimum of 40 F and a maximum of 100 F.
SUBSTRATE
Apply no sealers or curing compounds to the concrete.
The slab shall meet a tolerance of 1/8" in 10’. Concrete shall cure a minimum of 60 days and test for moisture content of less than 5%. The concrete shall be free of all bond breakers, such as paint, joint compound, etc. The final slab shall be clean, level, and dry. If substrate does not meet specified tolerances, high spots shall be ground down smooth and low spots leveled with approved materials. Consult with manufacturer.
INSTALLATION
• Primer – If required, apply 1-part polyurethane primer to substrate at the rate of 400-500 SF per gallon.
• Rubber underlayment – Mix and apply, with proper notched trowel, 2-part polyurethane adhesive at the rate of .15 lbs. per SF. Install prefabricated rubber underlayment into fresh adhesive, cut and fit as necessary, do not compress seams, roll mat with 80-100 LB linoleum roller to ensure transference of adhesive, repeat as necessary.
• Seal Layer – Mix and apply 2-part non-sag polyurethane, with flat trowel at the rate of .13 lbs. per SF, to seal pores in rubber underlayment.
• Top resin layer – Mix and apply 2-part polyurethane elastomer, with Swedish knife, in a wet-to-wet fashion, at the rate of .55 lbs. per SF, to achieve typical 2mm thickness.
• Finish – Mix and roll apply 2-part pigmented polyurethane coatings to resin layer, at the rate of .03 lbs. per SF.
• Game line markings – Measure, lay out, mask, mix and apply 2-part marking compounds, and apply game lines, as required.
CURE TIME
Do not allow foot traffic or other trades on completed floor system for a period of one week, or as per manufacturers recommendations.
6. Availability & Cost
Contact Surface America, Inc. for information on availability.
Cost information can be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is two years from the date of substantial completion. Contact Surface America, Inc. for more information on warranty terms.
8. Maintenance
In order to ensure maximum service life of ElastoFloor-RP Systems, Surface America, Inc. makes the following recommendations:
• Floor should be cleaned as required to maintain its appearance. Dust mop or wet mop as needed to keep dirt and grit off of finished floor.
• Use neutral based cleaning compounds, do not overly abrade the surface during cleaning procedures.
• Regulate type of shoes used on floors; restrict street shoes and the usage of black-soled shoes.
• Regular inspections of the floor should be made to ensure no abnormal wear or damage is present.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available upon request.
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Tan
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Camel
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Grey
|
|
Gold
|
Terra Cotta
|
Green
|
|
Blue
|
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Red
|
Yellow
|
Gray
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Green
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Blue
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Orange
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Black
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White
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