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1. Product Name
ElastoFloor™ Full-Pour (FP) Multi-Purpose Gymnasium Flooring
Surface America, Inc.
PO Box 157
Williamsville, NY 14231
(800) 999-0555
(716) 632-8413
Fax: (716) 632-8324
E-mail:
http://www.surfaceamerica.com
ElastoFloor-FP is designed for multi-purpose gymnasium flooring in schools, recreation centers, and other similar facilities. These surfaces are well suited for basketball, volleyball, jogging, tennis, as well as other sport and non-sport activities.
COMPOSITION & MATERIALS
ElastoFloor-FP is a full pour system that is installed over a suitable substrate. It consists of a base layer, top layer, and finish coating. The base layer is comprised of self-leveling polyurethane (Optional - SBR rubber granules; typical rubber content is 15-20%). The base layer is applied in one or more layers to the specified thickness, normally 7mm in thickness.
The top layer of self-leveling polyurethane is applied to the specified thickness, normally 3 mm in thickness.
The completed polyurethane resin system is finished with 2-part polyurethane coating and game lines – as required.
SYSTEM COMPONENTS
• Primer – 1-part polyurethane, if required, consult with manufacturer.
• Base layer – 2-part self-leveling polyurethane full pour or with optional - mixed with SBR rubber granules).
• Top layer – 2-part self-leveling polyurethane elastomer.
• Finish – 2-part aliphatic polyurethane.
• Game lines – 2-part polyurethane.
STANDARD FLOOR COLORS
• Tan
• Camel
• Grey
• Gold
• Terra Cotta
• Green
• Blue
STANDARD LINE COLORS
• Black
• Blue
• Red
• Green
• Yellow
• White
• Grey
• Orange
• Yellow
• White
LIMITATIONS
Proper subsurface requirements are necessary to ensure maximum performance of the system. Proper usage and maintenance is required to meet warranty terms.
4. Technical Data
APPLICABLE STANDARDS
• ASTM D-412 Tensile Strength
• ASTM D-224 Shore Hardness
• ASTM D-2632 Vertical Rebound
• ASTM D-395-B Compression Set
• ASTM D-1894 Coefficient of Friction
• ASTM D-471 Moisture Absorption
• ASTM D-412 Elongation
• Tabor Abrader Abrasion
• ASTM E84 Flamespread
• DIN 18 032 Part
ENVIRONMENTAL CONSIDERATIONS
These systems make use of recycled tire rubber (SBR), as an optional component.
PHYSICAL PROPERTIES
• Base layer – Polyurethane, with optional rubber fill
• Top Layer – 100% 2-component polyurethane
• Finish – 2-component polyurethane coating
• Surface hardness (Shore A, ASTM D224) – 50 – 60
• Compression set at 50% – Less than 2%
• Compression modules (ASTM D575) – 62 – 115 psi (427 – 792 kPa) at 10% deflection
• Weight – 0.8 – 0.85 psf (3.9 – 4.1 kg/m2), 1/8" (3.2 mm) thickness
• Tensile strength range (ASTM D412) – 600 – 800 psi (4134 – 5512 kPa)
• Viscosity (A + B) – 2500 +/- 500 cps
• Density (A + B) – 1.27
• Moisture absorption (ASTM D471) – Less than 1% by weight
• Elongation at break (ASTM D412) – 138 +/- 5%
• Fungus resistance – Will not support growth
Test results and additional product information are available upon request.
FIRE PERFORMANCE
Flamespread (ASTM E84) – Less than 150
5. Installation
SITE CONDITIONS
Building must be closed in, permanent lighting and HVAC must function. Room must be conditioned prior to and during installation of systems. Relative humidity must not exceed 60% during installation. All backboards and overhead work must be completed. All in ground sleeve must be set and level with final playing surface. No other trades will be allowed in the work area. Stored materials must be protected and keep at a minimum of 65 F and a maximum of 75 F.
SUBSTRATE
Apply no sealers or curing compounds to the concrete.
The slab shall meet a tolerance of 1/8" in 10’. Concrete shall cure a minimum of 60 days and test for moisture content of less than 5%. The concrete shall be free of all bond breakers, such as paint, joint compound, etc. The final slab shall be clean, level, and dry. If substrate does not meet specified tolerances, high spots shall be ground down smooth and low spots leveled with approved materials. Consult with manufacturer.
INSTALLATION
• Primer – If required, apply 1-part polyurethane primer to substrate at the rate of 400-500 SF per gallon.
• Base layer – Properly meter and mix 2-part polyurethane (Optional - with SBR rubber granules) and spread in wet-to-wet fashion, in one or more applications to specified thickness, typically 7mm.
• Top layer – Properly meter and mix 2-part self-leveling polyurethane, and apply evenly to specified thickness, typically 3mm.
• Finish – Properly mix 2-part pigmented coating, and spray or roll apply evenly at the rate of .03 lbs. per SF.
• Game line markings – Measure, lay out, mask, mix 2-part marking compounds and apply game lines, as required.
CURE TIME
Do not allow foot traffic or other trades on completed floor system for a period of one week, or as per manufacturers recommendations.
6. Availability & Cost
Contact Surface America, Inc. for information on availability. Cost information can be obtained from Surface America, Inc.
7. Warranty
The standard warranty period is two years from the date of substantial completion. Contact Surface America, Inc. for more information on warranty terms.
8. Maintenance
In order to ensure maximum service life of ElastoFloor-FP Systems, Surface America, Inc. makes the following recommendations:
• Floor should be cleaned as required to maintain its appearance. Dust mop or wet mop as needed to keep dirt and grit off of finished floor.
• Use neutral based cleaning compounds, do not overly abrade the surface during cleaning procedures.
• Regulate type of shoes used on floors; restrict street shoes and the usage of black soled shoes.
• Regular inspections of the floor should be made to ensure no abnormal wear or damage is present.
9. Technical Services
A staff of factory trained service personnel offers design assistance and technical support. For technical assistance, contact Surface America, Inc.
10. Filing Systems
Additional product information is available upon request.
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Tan
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Camel
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Grey
|
|
Gold
|
Terra Cotta
|
Green
|
|
Blue
|
|
Red
|
Yellow
|
Gray
|
|
Green
|
Blue
|
Orange
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Black
|
White
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